Leon Mk2
Assembly overview - removing and installing gearbox housing and selector unit |
1 - | Countersunk bolt, 35 Nm |
q | Always renew |
2 - | Left stub shaft with compression spring |
q | Removing and installing ⇒ Renewing sealing rings for stub shafts and differential → Chapter |
q | Assembling ⇒ Assembly overview - differential → Chapter |
3 - | Retaining ring |
q | For deep groove ball bearing of input shaft |
4 - | End cover |
5 - | Bolt, 5 Nm |
6 - | Securing clip |
q | Secure sealing cover with either the locking plate or the retaining clip → Item → Fig. |
7 - | Retaining clip |
q | Secure sealing cover with either the locking plate or the retaining clip → Item → Fig. |
8 - | Bolt, 20 Nm |
9 - | Hexagon nut, 20 Nm and then turn 90° further |
10 - | Bolt, 6 Nm |
11 - | Gearbox neutral position sender -G701- |
q | For vehicles with start stop system |
12 - | Reversing light switch -F4-, 20 Nm |
q | Changed to captive seal shortly after introduction of gearbox. |
13 - | Seal |
q | Not fitted in all gearboxes |
14 - | Bolt |
q | Always renew, allocation → Electronic parts catalogue (ETKA) |
q | Note different bolts and specified torques. |
t | Hexagon socket round head bolt = »through gearbox manufacture date 08 08 0« aluminium bolt M°8 = tighten to 8 Nm and turn 180°further |
t | Hexagon socket round head bolt = »from gearbox manufacture date 09 08 0« aluminium bolt M°9 = tighten to 15 Nm and turn 180°further |
t | External hexagon socket head bolt = steel bolt = tighten to 15 Nm and turn 90° further |
t | Only for aluminium gearboxes with aluminium M 8 bolts = if replaced use steel bolts |
t | Aluminium gearbox identification → Fig. |
t | Identification of steel bolts as a spare part → Fig. |
15 - | O-ring |
q | Always renew |
16 - | Selector unit |
q | Repairing → Chapter |
17 - | Bolt, 25 Nm |
q | Always renew |
18 - | Clutch housing |
q | If aluminium (bright), can be fitted only to an aluminium gearbox housing. |
q | If magnesium (matt grey), can be fitted only to a magnesium gearbox housing. |
q | Clutch housing and gearbox housing identification → Fig. |
q | Repairing → Chapter |
19 - | Gearbox housing |
q | If aluminium (bright), can be fitted only to an aluminium clutch housing |
q | If magnesium (matt grey), can be fitted only to a magnesium clutch housing |
q | Clutch housing and gearbox housing identification → Fig. |
q | Repairing → Chapter |
20 - | Seal |
q | Always renew |
21 - | Oil drain plug, 45 Nm |
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Gearbox housing on clutch housing | |
-Arrow A- and -arrow B- (area of both dowel sleeves) | Steel bolts M 8 X 60 |
All others | Steel bolts M 8 X 52 |
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