Leon Mk2
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Note| t | Carry out output shaft adjustment → Chapter if the output shaft or tapered roller bearings have been renewed . |
| t | Replace both conical roller bearings together. |
| 1 - | clutch housing |
| 2 - | Oil relay washer |
| 3 - | Dished washer |
| q | Pulling out → Fig. |
| q | Pressing on → Fig. |
| 4 - | Outer track, roller bearing |
| q | Pulling out → Fig. |
| q | Pressing on → Fig. |
| 5 - | Tapered roller bearing inner race |
| q | Pressing out → Fig. |
| q | Pressing on → Fig. |
| 6 - | Output shaft |
| q | For 1st to 4th gear |
| q | Adjust convergence → Chapter |
| 7 - | Needle bearing |
| q | For 2nd gear |
| 8 - | Synchromeshed gear for 2nd gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 9 - | Synchro-ring (inner ring for 2nd gear) |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 10 - | Outer ring of 2nd gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 11 - | 2nd gear synchroniser ring |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 12 - | Locking collar with synchronising hub for 1st and 2nd gear |
| q | Press off together with 2nd speed selector gear after removing circlip → Item → Fig. |
| q | Dismantling → Fig. |
| q | Assembling the mobile element/synchroniser body → Fig. |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 13 - | Circlip |
| 14 - | Synchro-ring for 1st gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 15 - | Outer ring for 1st gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 16 - | Synchro-ring (inner ring for 1st gear) |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 17 - | Needle bearing |
| q | For 1st gear |
| 18 - | 1st speed selector gear |
| q | 1st/2nd gear synchronisation modified from gearbox date 26 10 9, differentiation → Chapter |
| 19 - | Thrust washers |
| q | For 1st through 4th gears |
| q | 2 off |
| q | Insert lugs of thrust washer in holes of output shaft |
| 20 - | Plate |
| q | Holds thrust washers → Item in position on output shaft |
| 21 - | Needle bearing |
| q | for 4th gear |
| 22 - | 4th speed selector gear |
| 23 - | Syncromesh ring for 4th gear |
| q | Check for wear → Fig. |
| 24 - | Locking collar with synchro-hub for 3rd and 4th gears |
| q | Pull off together with 4th speed selector gear after removing circlip → Item → Fig. |
| q | Dismantling → Fig. |
| q | Installation position, locking collar and synchro-hub → Fig. |
| q | Assembling locking collar/synchronising hub → Fig. and → Fig. |
| q | Pressing on → Fig. |
| 25 - | Circlip |
| 26 - | Synchromesh ring of 3rd gear |
| q | 3rd gear synchronisation modified from gearbox date 25 05 0, distinguishing → Chapter |
| 27 - | Outer ring for 3rd gear |
| q | 3rd gear synchronisation modified from gearbox date 25 05 0, distinguishing → Chapter |
| 28 - | Synchro-ring (inner ring for 3rd gear) |
| q | 3rd gear synchronisation modified from gearbox date 25 05 0, distinguishing → Chapter |
| 29 - | Needle bearing |
| q | for 3rd gear |
| 30 - | 3rd speed selector gear |
| q | 3rd gear synchronisation modified from gearbox date 25 05 0, distinguishing → Chapter |
| 31 - | Tapered roller bearing inner race |
| q | Pressing out → Fig. |
| q | Pressing on → Fig. |
| 32 - | Circlip |
| q | If tapered roller bearing → Item and output shaft → Item are renewed, redetermine → Fig. |
| 33 - | Outer track, roller bearing |
| q | Pulling out → Fig. |
| q | Pressing on → Fig. |
| 34 - | Shim |
| q | Determining thickness → Chapter |
| 35 - | Gearbox |
