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Dismantling and assembling flange shaft >
< Renewing oil seal for left flange shaft
Leon Mk2
Automated manual gearbox 02E for front-wheel drive
Final drive, differential, differential lock
Renewing seal for right flange shaft
Renewing seal for right flange shaft
Renewing seal for right flange shaft
Special tools and workshop equipment required
t
Press tool -3158-
t
Torque wrench -V.A.G 1331-
t
Torque wrench -V.A.G 1332-
t
Grease -G 052 128 A1-
t
Universal grease -G 052 735-
Detaching
–
Remove right wheel.
–
Remove noise insulation
→ General body repairs, exterior; Rep. gr.50
.
–
Remove right drive shaft
→ Running gear, axles, steering; Rep. gr.40
.
Vehicles with intermediate shaft
–
After removing right drive shaft
-A-
, unbolt intermediate shaft
-B-
from bearing bracket
-C-
-arrows-
and pull out stub shaft of gearbox.
Continuation for all vehicles
–
Place container under the gearbox.
–
Remove securing bolts
-arrow-
for stub shaft or flange shaft.
–
Pull out stub shaft or flange shaft together with compression spring.
–
Pry seal out using assembly lever.
Installing
–
Lightly oil outer circumference of oil seal.
–
Pack space between sealing lip and dust lip half-full with sealing grease -G 052 128-.
–
Drive in new seal onto stop (take care to keep seal straight).
–
Insert stub shaft or flange shaft.
–
Screw in new countersunk bolt for securing stub shaft or flange shaft and tighten to 30 Nm.
Vehicles with intermediate shaft
–
Renew O-ring of stub shaft.
–
Grease splines of stub shaft with grease for clutch plate splines -G 000 100-.
–
Guide intermediate shaft
-B-
through bearing bracket
-C-
onto stub shaft of gearbox.
–
Bolt intermediate shaft to bearing bracket to specified torque
-arrows-
→ Running gear, axles, steering; Rep. gr.40
.
Continuation for all vehicles
–
Install right drive shaft
→ Running gear, axles, steering; Rep. gr.40
.
–
Install right wheel
→ Running gear, axles, steering; Rep. gr.44
.
–
Check oil level and top up
→ Chapter
.
–
Install noise insulation
→ General body repairs, exterior; Rep. gr.50
.
Automated manual gearbox 02E for front-wheel drive
Final drive, differential, differential lock
Renewing seal for right flange shaft
Dismantling and assembling flange shaft >
< Renewing oil seal for left flange shaft