SEAT Workshop Service and Repair Manuals

Removing and installing differential

Special tools and workshop equipment required

t	Drift -VW 195-

t	Drift -VW 222 A-

t	Removing tool -VW 460-

t	Oil seal extractor lever -VW 681-

t	Multi-purpose tool -VW 771-

t	Torque wrench -V.A.G 1331-

t	Puller -VW 228 B-

t	Support plate -VW 309-

t	Support clamp -VW 313-

t	Gearbox support -VW 353-

t	The drive shaft does not need to be removed for removing and installing the differential.

t	Secure gearbox in assembly stand → Fig..

1 -	Flange shaft

q	Removing with -VW 771-.

q	Driving in with plastic hammer.

2 -

Circlip

q	Always renewing.

q	Removing and installing → Fig..

3 -	Breather cap

4 -

Breather

5 -	Breather pipe

q	Removing with pliers.

q	Driving onto stop with drift -VW 460/2-.

6 -	Breather cap

7 -	Differential

q	Dismantling and assembling → Chapter.

8 -	Torque converter housing

q	Is allocated to gearbox housing according to engine version.

q	Replacement parts are allocated according to gearbox code letters → Electronic parts catalogue “ETKA”.

9 -	Bolt, 20 Nm

q	Checking gear oil with gearbox installed → Chapter.

10 -	Bolt, 25 Nm

11 -

Circlip

q	For securing input gear for speedometer drive gear.

12 -	Speedometer drive gear

q	Seating drive gear lugs into differential housing groove, straight face outwards.

13 -	Bolt, 25 Nm

14 -	Nut, 25 Nm

q

Qty. 2.

15 -

Sleeve

q	To centralise the gearbox and torque converter housing.

16 -	Mounting bush for starter

q	Pulling out → Fig..

q	Driving in → Fig..

17 -	Gearbox housing

q	Before assembling gearbox and converter housing, apply -AMV 188 200- to sealing surfaces.

18 -	Flange shaft oil seal

q	Before installing, half-fill space between sealing lips with sealing grease -G 052 128 A1-.

q	Can be renewed with gearbox installed → Chapter.

q	Removing with -VW 681-.

q	Driving in → Fig..

Securing gearbox in assembly stand –  Secure gearbox to assembly support with bolts -1- and -2- (M10).

Removing and installing circlip –  Clamp flange shaft in vice with protective jaw covers. –  Use new circlip -A- to press old circlip out of groove in flange shaft.

Driving oil seal in onto stop with -VW 195- –  Half-fill space between sealing lip and dust lip with grease -G 052 128 A1-.

Pulling out starter bush –  Lubricate bush mounting before driving in.

Driving in starter bush