seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Dismantling and assembling intake manifold - upper part > < Fitting locations overview
Simos injection and ignition system
Simos injection and ignition system
Servicing injection part

Servicing ignition part

=> Repair group 28

Notes:

  • ◆ Fuel hoses in engine compartment must only be secured with spring type clips. The use of clamp or screw type clips is not permissible.
  • ◆ The control unit for the fuel injection and ignition system is equipped with a fault memory. Before carrying out repairs and fault finding the fault memory must be interrogated. Also the vacuum hoses and connections must be checked (unmetered air).
  • ◆ Components marked with * are checked via the self diagnosis.
    , interrogating fault memory
  • ◆ Components marked with ** are checked via the final control control diagnosis => Page 01-33.
  • ◆ For trouble-free operation of the electrical components, a voltage of at least 11.5 V is necessary.
  • ◆ Do not use sealants containing silicone. Particles of silicone drawn into the engine, will not be burnt in the engine and damage the Lambda probe.
  • ◆ If the engine starts, runs for a short period and then stops, after fault finding, repairs or component tests, then the fault may lie with the immobilizer which is blocking the engine control unit. The fault memory must be interrogated and if necessary the control unit matched => Page 24-71.
  • ◆ During some checks it can happen that the control unit will recognise and store a fault. Therefore after completing all checks and repairs the fault memory must be interrogated and if necessary erased.
    => Page 01-8, interrogating fault memory

Safety precautions

Rules for cleanliness => Page 24-20

Technical data => Page 24-21

Checking engine operation => Page 24-36

Checking intake system for leaks (unmetered air) => Page 24-85

 
N24-0261
  • Air cleaner
    • ◆ Dismantling and assembling => Page 24-16
  • Connector
    • ◆ 2 pin
    • ◆ For intake air temperature sender (G42)
  • Connector
    • ◆ 2 pin
    • ◆ For activated charcoal filter solenoid valve 1 (N80)
  • To crankcase
  • Supply hose
    • ◆ White markings
    • ◆ Secure with spring-type clips
    • ◆ From fuel delivery unit in fuel tank
 
N24-0261
  • Intake manifold - upper part
    • ◆ Dismantling and assembling => Page 24-13
  • O ring
    • ◆ Renew if damaged
  • 16 Nm
  • Seal
    • ◆ Renew
  • 10 Nm
  • 25 Nm
  • Connector
    • ◆ 2 pin
    • ◆ For injector
  • Intake rail - lower part
    • ◆ Dismantling and assembling => Page 24-15
 
N24-0261
  • Simos control unit (J361)*
    • ◆ For injection system, throttle valve control part, Lambda regulation, knock control, activated charcoal filter solenoid valve 1, speed governing via injectors or fuel pump relay, ignition and self diagnosis
    • ◆ Location: behind dash panel insert in passenger compartment
    • ◆ To remove, remove dash panel insert

=> Electrical system; Repair group 90

    • ◆ Checking control unit coding => Page 01-6
    • ◆ Checking voltage supply => Page 24-68
    • ◆ Checking signal from starter
      => Page 24-76
    • ◆ If replaced carry out basic setting => Page 24-25
    • ◆ On replacement, the control unit must be matched to the electronic immobilizer => Page 24-71
 
N24-0261
  • Retainer
  • Securing plate
    • ◆ For Simos control unit (J361)
  • Connector
    • ◆ Only disconnect or connect with ignition switched off
    • ◆ Unlatch to disconnect
  • Retaining clip
    • ◆ Check seated securely
  • Coolant temperature sender (G62)*
    • ◆ Black, with temperature gauge sender (G2)
    • ◆ For Simos control unit
    • ◆ Checking => Page 24-54
    • ◆ If necessary before removing, release pressure from cooling system
 
N24-0261
  • Connector
    • ◆ 4 pin
    • ◆ Wiring chamber 1 and wiring chamber 3 for G62
  • 3 pin connector
    • ◆ For engine speed sender
  • Engine speed sender (G28)*
  • Spacer ring
  • Lambda probe (G39)*, 50 Nm
    • ◆ Fitting location: catalyst
    • ◆ Grease only the threads with "G5"; "G5" must not get into the slots on the probe body
    • ◆ Checking Lambda probe and Lambda control
      => Page 24-27
    • ◆ Probe heating voltage supply via fuel pump relay (J17)
    • ◆ Checking Lambda probe heating => Page 24-33
 
N24-0261
  • 4 pin connector
    • ◆ For Lambda probe and Lambda probe heating
  • To connection
    • ◆ On cylinder head
  • To expansion tank
  • Intake hose
  • Connector
    • ◆ 8 pin
    • ◆ For throttle valve control part (J338)
  • Return hose
    • ◆ Blue markings
    • ◆ Secure with spring-type clips
    • ◆ To fuel tank
  • Connector
    • ◆ 3 pin
    • ◆ For air mass meter (G70)

Dismantling and assembling intake manifold - upper part > < Fitting locations overview