Leon Mk2
| Pulley: replacing (compressor make “Zexel”) |
Note!| t | Follow the instructions for the removal of the pulley in the compressor make “Denso”, version “1”; these instructions are also valid for this compressor → Chapter. |
| t | Carry out preparation work in the same way as for the removal of the pulley in the compressor make “Denso”, version “1” → Chapter. |
| 1 - | Bolt |
| q | Renew |
| q | To release and tighten the bolt, the pulley should be held with a strap wrench |
| q | Clean the thread on the compressor axle ( and where applicable on the bolt) removing fixing agents from old threads before bolting |
| q | Fit the bolt prepared with thread fixing agent (e.g. with D 000 600 A2) → Parts catalogue |
| q | Tightening torque: 20 Nm |
| 2 - | Bolt |
| q | To release and tighten the bolt, the pulley should be held with a strap wrench |
| q | Tightening torque: 5 Nm |
| 3 - | Drive plate |
| q | The overload rubber element acts in case of excess torque (in case the compressor becomes difficult to operate) and the pulley moves freely without operating the compressor |
| q | With a rubber element to separate the pulley from the compressor operation axle, absorb vibrations and noise |
| 4 - | Circlip |
| q | Renew |
| q | Fit correctly; the bevelled entry side -A- shows away from the compressor (the flat part shows towards the compressor) |
| q | Take special care when fitting the circlip that it is not bent any more than is necessary for fitting |
| 5 - | Pulley |
| q | Clean the compressor bracket before fitting the pulley |
| 6 - | Compressor |
| q | Depending on the engine version and on the country there are different versions → Parts catalogue |
| q | Clean the compressor bracket before fitting the pulley |
