seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Cylinder head: Removing and installing > < Cylinder head: Removing and installing
Assembly diagram
   
Assembly diagram
1 - Expansion clip
2 - Toothed belt guard - upper part
3 - Toothed belt
q   Mark the direction of rotation before removing
q   Check for wear
q   Do not kink
q   Removing, installing and tensioning → Chapter
4 - 45 Nm
5 - Camshaft sprocket
6 - 10 Nm
7 - Rear toothed belt guard
8 - Cylinder head cover
9 - Cap
q   Renew seal if damaged
10 - Upper O-ring
q   Renew if damaged
11 - Washer
12 - Protective cap
13 - Clip
14 - Pressure regulator valve
q   For crankcase breathing
15 - Gasket
q   Renew seal if damaged
16 - Cylinder head cover gasket
q   Renew seal if damaged
q   Position the grooves of the camshaft openings
q   Before positioning, lubricate the path areas between the bearing caps/engine block with “D2”
17 - Crankcase breather hose
18 - Cylinder head bolt
q   Renew
q   Note the loosening and tightening sequence → Chapter
19 - O-ring
q   Renew
20 - 25 Nm
21 - Lower hermetic cone
22 - Injection hoses
q   25 Nm
q   Remove and install with -U-40072-
q   Remove the complete set
q   Do not change the shape of the pipes
23 - Cylinder head
q   Removing and installing → Chapter
q   Checking the distortion → Fig.
q   Oversize must not be used
24 - Injector
q   Removing and installing: → Rep. Gr.23
25 - Pre-heating plugs
q   15 Nm
q   Checking: → Rep. Gr.28
26 - Support
27 - Cylinder head gasket
q   Renew
q   Note the identification and the fitting position
q   Identification → Fig.
28 - 20 Nm
29 - Idler roller
30 - Tensioning roller

   
Checking cylinder head for distortion
Special tools and workshop equipment required
t  Straight edge
t  Feeler gauge
Max. permissible distortion: 0.1 mm
  Note!
Diesel cylinder heads cannot be ground.
  V15-0673
Identification of the cylinder head gasket
t  Spare part number = -arrow 1-
t  Administration code = -arrow 2- (not relevant!)
t  Holes = -arrow 3-
  Note!
Different thickness cylinder head gaskets will be used depending on the degree of projection of the pistons. When replacing the gasket, do so with one of the same type.
  A15-0105

Cylinder head: Removing and installing > < Cylinder head: Removing and installing