seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Inlet manifold: removing and fitting. > < Cylinder head: removing and fitting.
Components overview
   
Components overview
1 - Plug
q   Replace gasket if worn
2 - 10 Nm
q   First tighten inner nuts
q   Tighten outer nuts diagonally
3 - Cylinder head cover
q   Removing and fitting → Chapter
4 - Cylinder head cover gaskets
q   Replace if damaged
q   Before fitting them, apply sealant in the sealing bearing cap joints → Fig.
q   Before installing, coat transition points of camshaft adjuster chain tensioner to cylinder head with sealant → Fig.
5 - Oil deflector
q   Note fitting position: Over the inlet camshaft
6 - Cylinder head
q   Check for deformation → Fig.
q   Reworking sealing surface → Fig.
q   Removing and fitting → Chapter
q   Renew coolant after replacing cylinder head gasket
7 - Intake manifold gasket
q   To replace, remove and fit intake manifold → Chapter
q   Note installation position
8 - Cylinder head gasket
q   Replace
q   Metal gasket
q   Renew coolant after replacing cylinder head gasket
q   Note fitting position: Identification: Part number must be visible from the intake side.
9 - 25 Nm
q   For tensioning roller
10 - Exhaust manifold gasket
q   Replace
q   Note installation position
11 - Cylinder head bolt, 40 Nm + 90° + 90°
q   Replace
q   Loosening and tightening order → Chapter

   
Check cylinder head for deformation
–  Check cylinder head for deformation using an edge rule or gauge.
Maximum allowable deformation: 0.1 mm.
  V15-0654
Cylinder head reworking measurement
Cylinder head is only to be reworked (face-ground) down to minimum dimension -a-.
Minimum dimension: a = 139.20 mm.
  A15-0169
Sealing bearing cap/cylinder head joints
–  Apply a little sealant to joints -arrows- at sealing surfaces of cylinder head.
Sealant → Parts Catalogue.
  A15-0137
Seal sealing caps hydraulic chain tensioner/cylinder head and camshaft adjuster/cylinder head
–  Apply a little sealant to joints -arrows- at sealing surfaces of cylinder head.
Sealant → Parts Catalogue.
  E15-0151

Inlet manifold: removing and fitting. > < Cylinder head: removing and fitting.