SEAT Workshop Service and Repair Manuals

Engine: fitting Consult the equivalence table for tools and equipment according to applicability between Seat / VW / Audi / Skoda → Chapter Special tools and workshop equipment required

t  Torque wrench -VAG 1331-, see equivalent → Anchor.

t  Torque wrench -VAG 1332-, see equivalent → Anchor. Installation is carried out in the reverse order. When installing, note the following:   Note t  When performing repair work, renew self-locking nuts and bolts. t  Renew bolts which have a specified tightening angle, as well as seals and gaskets. t  Secure all screw joints with serial hose clips → Spare parts catalogue. t  All cable clamps must be replaced in the original position. t  Re-attach all heat insulation sleeves at the same locations when re-installing. –  Check clutch release bearing for wear and make sure that plastic ring is securely seated; renew clutch release bearing if necessary . –  Clean the ribs on the input shaft and, if the clutch plate is worn, the teeth in the hub; remove rust and grease lightlyParts catalogue -G 000 100- for teeth. Do not grease guide sleeve. –  If applicable, check centring of clutch plate.

If the plastic rung of the clutch releasing device is loose: –  Bond the plastic ring for release bearing to bearing race using adhesive -AMV 195 KD1 01-. l  Three square lugs -arrows- on the plastic ring engage in the recesses in the bearing race. l  If there are ridges with a depth over 0.5 mm, the releasing device must be replaced. –  A needle bearing must be fitted in the crankshaft on vehicles with manual gearbox. If necessary, install needle bearing → Chapter. –  Check whether dowel sleeves for centring the engine and the gearbox are fitted in the cylinder block; install missing dowel sleeves.

–  Check that the intermediate plate is held in the sealing flange and fitted on the adjustment bushes -arrows-. –  Bolt engine to gearbox by hand. –  Install engine mounting (left-side). –  Release spindle of support bracket -10-222A-. –  Leave the engine and at the same time introduce the stay bolts of the engine bearings in their brackets.   Note t  Tightening torques apply only to lightly greased, oiled, phosphated or black-finished nuts and bolts. t  Other lubricants can be used, such as engine or gear oil; however, do not use oils containing graphite. t  All parts used must be greased. t  Tolerance for specified torques is ± 15%.

Engine/gearbox mountings

Item	Bolt	Nm
1, 3, 4	M12 x 75	65
2	M12 x 90	65
5, 6	M12 x 110	65
7 … 10	M10 x 45	45
11	M12 x 130	65
A	Centering handles

The remaining installation steps are carried out in reverse sequence - note the following points: –  Install engine mountings such that they are stress-free. To do this, align the engine by shaking it prior to drawing it out. –  Install the exhaust system, and adjust it without tension → Chapter. –  Install air conditioner compressor → Air conditioning system; Rep. gr.87 –  Install power steering pump → Running gear, front-wheel drive and four-wheel drive; Rep. gr.48. –  Install poly V-belt → Chapter. –  Install lock carrier with attachments → General body repairs, exterior; Rep. gr.50.

–  Allow stop for torque reaction support to rest on rubber buffer for torque reaction support under its own weight and tighten bolts -arrows-. Tightening torque → Chapter „Assembly mountings - exploded view“ –  Install the front bumper cover → General body repairs, exterior; Rep. gr.63. –  Electrical connections and routing → Current flow diagrams, Electrical fault finding and Fitting locations. –  Observe measures to be taken after connecting the battery → Electrical system; Rep. gr.27.   Caution Do not use a charger as a starter aid! The control units of the vehicle may be damaged. –  Check oil level → Chapter. –  Fill up with coolant → Chapter.   Note t  The drained coolant can only be reused if the cylinder head or the cylinder block have not been replaced. t  Contaminated or dirty coolant must not be used again. –  Check power steering fluid level: → Running gear, front-wheel drive and four-wheel drive; Rep. gr.48. –  Check headlight adjustment → Booklet301.