seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Fuel rail (Common Rail): Assembly overview > < Overview of fitting locations
Intake manifold: Assembly overview
   
Intake manifold: Assembly overview
1 - 5 Nm
2 - Intake air temperature sender 2 -G299-
3 - Intake manifold
q   removing and fitting → Chapter
4 - Activated charcoal filter solenoid valve 1 -N80-
5 - 9 Nm
q   3 off
6 - Fuel pressure regulating valve -N276-
7 - Single piston high pressure pump
q   With fuel pressure regulating valve -N276- and fuel pressure sender, low pressure -G410-
q   In the fuel tank there is an electric fuel pump which sends fuel with a pressure of around 6 bar to the high pressure pump.
q   When installing the high-pressure fuel pump, it is essential to ensure that no dirt particles enter the fuel system
q   The fuel pump must be absolutely pressureless; reduce the fuel pressure. → Chapter
q   The fuel lines must be laid free of stress.
q   removing and fitting → Chapter
8 - Connection for fuel return pipe to fuel tank
q   Renew bolt
q   17 Nm
q   Fit the fuel lines free of stress (ensure that work is carried out in conditions of maximum cleanliness)
9 - High-pressure connection to fuel rail
q   27 Nm
q   Fit the fuel lines free of stress (ensure that work is carried out in conditions of maximum cleanliness)
10 - Intake manifold flap motor -V157- withintake manifold flap potentiometer -G336-
11 - 7 Nm
q   3 off
12 - Intake manifold support
13 - 23 Nm
14 - Throttle valve module -J338-, throttle valve drive (electric throttle operation) -G186-
q   With angle sensor 1 for throttle valve drive with electrical accelerator actuation -G187- and angle sensor 2 for throttle valve drive with electrical accelerator actuation -G188-
q   After replacing the throttle valve control unit -J338-, the engine control unit -J623- → Vehicle diagnostic, testing and information system VAS 5051 must be adjusted once more.
15 - 7 Nm
q   4x
16 - 10 Nm
17 - Seal
q   Replace
18 - Fuel rail (common channel)
q   removing and fitting → Chapter
19 - Fuel pressure sender -G247-
q   20 Nm

   

Fuel rail (Common Rail): Assembly overview > < Overview of fitting locations