seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Intake manifold: disassembly and assembly > < General instructions on injection
Injection system components: removing and fitting
   
Injection system components: removing and fitting
1 - Plug
2 - 3 Nm
q   Bear in mind the note on assembly → Fig.
3 - Air filter
q   Air filter: removing and fitting → Fig.
q   Disassembly and assembly → Chapter
4 - Wiring guide
q   Clipped to the fuel distributor
5 - 10 Nm
6 - Fuel distributor with injectors
q   Disassembly and assembly → Chapter
7 - Intake manifold
q   Disassembly and assembly → Chapter
8 - Comes from the activated charcoal filter solenoid valve -N80-
q   → Item
9 - Connector
q   Black, 6 contacts
q   For throttle valve control unit -J338-
q   Connector with gold contacts
10 - Comes from the brake servo
11 - Gasket
q   Replace
12 - Connecting line
q   Goes to the exhaust recirculation valve → Chapter
13 - 5 Nm
14 - Engine revs sender -G28-
q   Inductive sender
q   Before removing it, remove the intake manifold → Item
q   Location → Chapter
15 - Lambda probe before the catalyst -G39-, 50 Nm
q   Grease the thread only with “G 052 112 A3”. The “G 052 112 A3” must not get into the slots in the probe housing
q   Remove and fit with the -U-40080-
q   Probe heating voltage supply via the fuel pump relay -J17-
q   Location: in the exhaust manifold
16 - 6-pin connector
q   Black
q   For lambda probe and lambda probe heating before catalyst
q   Gold contacts
q   Lambda probe after the catalyst -G130- with 4-pin connector
q   Contacts 3 and 4, gold
q   Location → Chapter
17 - Thermostat housing
18 - Clip
q   Check for firm seating
19 - O-ring
q   Replace if worn
20 - Plug
q   Before removing it, reduce the pressure in the cooling system
21 - Coolant temperature sender -G62-
q   For engine control unit
q   With coolant temperature gauge sender -G2-
q   Before removing it, reduce the pressure in the cooling system
q   Resistance values between contacts C and D → Fig.
22 - Connector
q   Black, 4 contacts
q   For coolant temperature sender -G62- and coolant temperature gauge sender -G2-
23 - O-ring
q   Replace if worn
24 - 20 Nm
25 - Vacuum hose
26 - Connector
q   Detach and attach the connector with the ignition off
27 - Engine control unit
q   Control unit for injection system 4LV -J537-
q   Replace → Chapter
q   Location → Chapter
28 - Fixing mark
29 - Hot air intake hose
q   Comes from the hot air intake flap → Item
30 - Supply hose
q   Black, with white mark
q   Immobilise with strip clamps
q   Check for firm seating
q   Comes from the fuel filter → Item
31 - Return hose
q   Black, with blue mark
q   Immobilise with strip clamps
q   Check for firm seating
q   Goes to the fuel transport unit in the tank → Item
32 - Connector
q   Black, 2 contacts
q   For injector (-N30-…-N33-)
33 - Connector
q   Black, 2 contacts
q   For knock sensor 1 -G61-
q   Connector with gold contacts
q   Location → Chapter
34 - Connector
q   Black, 4 contacts
q   For intake manifold pressure sender and air temperature sender in the intake manifold
q   Connector with gold contacts
q   Location → Chapter
35 - Cold air intake line (For engine APE)
36 - Cold air intake connecting line (For engine AQQ, AUA)
q   Also fixed at upper front part, right side, with two bolts
37 - Engine sump breather hose
q   Comes from the oil separator → Item

   

Intake manifold: disassembly and assembly > < General instructions on injection