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SEAT Workshop Service and Repair Manuals

Removing and installing cylinder head cover > < Removing and installing cylinder head
Assembly overview
Assembly overview
t  Cylinder head: check for deformation → Fig.
t  Cylinder head gasket identification → Fig..
   
1 - Upper protection element for the notched belt
2 - Notched belt
q   Mark direction of rotation before removing.
q   Check for wear
q   Do not bend
q   Removing, installing and tensioning → Chapter.
3 - 10 Nm
q   Replace
4 - 25 Nm
q   3 off
5 - 100 Nm
6 - Cogwheel for timing belt
7 - Hub
q   With generator wheel
q   Use counter-hold tool -T10051- to loosen and tighten.
q   For removal use the extraction tool -T10052A-
q   removing and fitting → Chapter
8 - Rear notched belt guard
9 - Sealing plug
q   Replace if damaged
10 - Hall sender -G40-
q   For the camshaft position
q   For removing, remove the cap position → Item from the rear part of the notched belt protection
11 - Cylinder head bolt
q   Observe sequence when loosening and tightening → Chapter.
q   Before installing, place washers in cylinder head → Item.
12 - Cylinder head cover
q   Before fitting, clean thoroughly the seal surface of the cylinder head using a clean cloth
13 - Pressure limiting valve
q   For engine block ventilation pre-heater
14 - To turbocharger
15 - Sealing plug
q   Replace gasket if it shows signs of damage.
16 - Seal collaret
q   Replace if damaged
17 - 10 Nm
q   13 off
q   Observe tightening sequence → Chapter.
18 - Cylinder head cover gasket
q   Replace if damaged
19 - 20 Nm
20 - Attachment rings
21 - Injector pump
q   removing and fitting → Chapter
22 - 10 Nm
23 - Main connector
q   For the injector pump
24 - of the brake servo
25 - Tandem pump:
q   For fuel feed and low pressure
q   Checking → Chapter
q   removing and fitting → Chapter
26 - Intake hose
q   From fuel filter.
q   White or with white marking.
q   Check for secure seating.
q   Immobilise with spring clips
27 - Return hose
q   To fuel filter
q   Blue or with blue marking.
q   Check for secure seating.
q   Immobilise with spring clips
28 - Seal
q   Replace
29 - 20 Nm
30 - Cylinder head
q   removing and fitting → Chapter
q   Renew coolant after replacing cylinder head gasket
31 - Cylinder head gasket
q   Replace
q   Observe identification.
q   Renew coolant after replacing cylinder head gasket
32 - Glow plug, -15 Nm
q   Checking → Chapter
33 - Tensioning roller
34 - 20 Nm + 45° (1/8) turn
q   To avoid significant damage to the engine apply correct tightening torques

   
Checking cylinder head for distortion
Special tools and workshop equipment required
t  Auxiliary ruler
t  Calibre
Maximum permissible deformation: 0.1 mm
  Note
Reworking diesel cylinder heads is not permissible.
  A15-0287
Identification of cylinder head gasket
t  Part number = (-arrow 1-)
t  Handling code = (-arrow 2-) do not take into account
t  Holes = (-arrow 3-)
  Note
Depending on the measure of piston protrusion, different thickness of gasket are fitted. When renewing gasket, install new gasket with same identification.
  A15-0105

Removing and installing cylinder head cover > < Removing and installing cylinder head