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Securing engine to assembly stand >
< Separating engine from gearbox
Leon Mk2
Power unit
4 cylinder Diesel engine (2.0 litre engine, Common Rail, Generation II)
Engine assy,cylinder block,crankcase
Removing and installing engine
Separating engine from dual clutch gearbox
Separating engine from dual clutch gearbox
Separating engine from dual clutch gearbox
Special tools and workshop equipment required
t
Adapter -10 - 222 A /20-
t
Hook -2024 A /1- of lifting tackle -2024 A-
t
Workshop hoist -VAS 6100-
Procedure
l
Engine/gearbox assembly removed and attached to engine bracket -T10012-.
–
Remove coolant hoses from gearbox oil cooler, loosen hose clips
-arrows-
for this.
–
Attach hook of lifting tackle -2024 A- to gearbox lifting eye and secure with pin
-arrow-
.
–
Attach workshop hoist -VAS 6100- to lifting tackle with adapter -10 - 222 A /20-.
–
Free wiring harnesses
-arrows-
and electrical connector
-1-
at bracket.
–
Unscrew bolts
-1-
and
-2-
and remove starter from gearbox.
–
Unscrew remaining bolts
-1, 3, 5, 6, 7, 8, 9, 10-
from gearbox to engine connection.
Note
Bolt
-3-
is only accessible after removing starter.
–
Pull gearbox off engine.
Power unit
4 cylinder Diesel engine (2.0 litre engine, Common Rail, Generation II)
Engine assy,cylinder block,crankcase
Removing and installing engine
Separating engine from dual clutch gearbox
Securing engine to assembly stand >
< Separating engine from gearbox