SEAT Workshop Service and Repair Manuals

Removing and installing injectors t  Removing → Anchor t  Installing → Anchor Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter. Special tools and workshop equipment required

t  Kit -T10133-, see equivalent → Anchor   Note The extractor -T10133/2- has been changed and now becomes the name, extractor -T10133/2A-. If you still do not have the new tool, you can make the modification yourself. Change the extractor -T10133/2- to the extractor -T10133/2A-. Special tools and workshop equipment required t  Round file, approx. 6 mm –  Produce a semi-circle using a file (see illustration). Using the semi-circle, it is easier to offset the tool on the injector. Thus, the tool has more contact surface.

–  Mark the modified tool with „A“ at the end of the code number.

Injector: Components: 1 -  Radial compensator: replace if damaged 2 -  Replace the combustion chamber seal (Teflon). When fitting, the seal must not be lubricated with any lubricant whatsoever 3 -  Groove on injector 4 -  Support washer (replace) 5 -  O-ring (replace, moisten slightly with clean engine oil when fitting) 6 -  Support ring   Note If the injector unit is fitted, the radial offset -1-is clipped into the support ring -6-. To remove the injector unit, the support seal should be removed in order to insert the extractor-T10133/2- in the injector connecting element -3-. Removing –  Now remove the intake manifold → Chapter.

–  Bend the locking tabs of the radial compensator sideways using a screwdriver, and disconnect the injector pressure ring.   Note This will destroy the locking hook of the radial compensation (the hooks break-off). The radial compensation should be replaced before the injector is refitted.

–  Fit the extractor -T10133/2A- in the injector channel. –  Then apply the removal tool -T10133/16- and remove the injector by turning on the screw -1-.   Note Always replace Teflon ring before installing high-pressure injection valve → Chapter. Installing   Note t  Do not apply grease or oil to the Teflon seal of the injector. t  An open intake valve may impede cleaning. In this case, the engine must be turned by turning the crankshaft using a wrench.

–  Clean the holes for the high-pressure injectors in the cylinder head thoroughly, using the nylon brush -T10133/4-. –  Replace the O-ring and Teflon seal in the injector → Chapter.

–  Insert the injector with the assembly mandrel -T10133/9- into position in the hole in the cylinder head.

–  Ensure the correct positioning of the injectors in the cylinder head.