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Fuel supply, gas operation > < Removing and installing radiator
Removing and installing coolant pump
   
Removing and installing coolant pump
Special tools and workshop equipment required
t  Refractometer -T10007-
t  Pliers for clamps -VAS 5024A-
t  Torque wrench (5…50 Nm) -V.A.G 1331-

   
t  Water pump wrench -V.A.G 1590-
or
  W00-0444
t  Counterhold -T10172- with adapter -T10172/7-
  W00-10637
Modifying water pump wrench -V.A.G 1590-
–  Due to modification to securing bolts for coolant pump pulley, the 3 rounded corners must be filed out to minimum a = 1 mm.
  Note
t  The integrated coolant pump seal must not be separated from the coolant pump.
t  Damaged or leaking coolant pumps must be completely replaced with seal.
Removal:
–  Drain coolant → Chapter.
–  Remove poly V-belt → Chapter.
–  Hold belt pulley with water pump wrench -V.A.G 1590- or counterhold -T10172-.
  N19-0017
Counterhold with counterhold -T10172-
–  Unscrew bolts and remove V-belt pulley → Anchor.
  A19-10847
–  Unscrew bolts -arrows- and remove coolant pump -1-.
Installation
Installation is carried out in the reverse sequence; note the following:
–  Check coolant pump seal.
  Note
If the seal is damaged or is leaking, the coolant pump must be renewed in its entirety.
–  Insert coolant pump into cylinder block and tighten.
–  Locate and tighten belt pulley, counterholding at same time.
–  Install poly V-belt → Chapter.
–  Fill up with coolant → Chapter.
  N19-10652
Tightening torque
ComponentTightening torque
Coolant pump to cylinder block10 Nm
Belt pulley to coolant pump20 Nm

   

Fuel supply, gas operation > < Removing and installing radiator