Leon Mk2
|
| 1 - | 50 Nm + 1/4 turn (180º) |
| q | Use locking spanner -T20018B- to loosen and tighten → Fig. |
| 2 - | Camshaft pulley |
| q | The notched belt must be removed prior to dismounting or installing → Chapter |
| q | Remove with extractor -T20119A- → Fig. |
| 3 - | Oil seal |
| q | Renewing → Chapter. |
| 4 - | Cylinder head |
| 5 - | Valve guide |
| q | check → Chapter |
| 6 - | Valve stem seal |
| q | Renewing → Chapter. |
| 7 - | Valve spring |
| 8 - | Valve plate spring |
| 9 - | Woodruff keys |
| 10 - | Hydraulic tappets |
| q | Do not mix up: |
| q | Oil sliding surfaces |
| 11 - | Woodruff key |
| Check that it is seated securely |
| 12 - | Exhaust camshaft |
| q | removing and installing → Chapter |
| q | Check radial play with Plastigage plastic gauge (with tappets dismounted) |
| l | Wear limit: 0.1 mm |
| q | Max axial clearance. 0.17 mm |
| q | out-of-true: max. 0.035 mm |
| 13 - | Frame |
| q | With integrated camshaft bearings. |
| q | Clean sealing surface; machining not permitted |
| q | Remove any remaining sealant |
| 14 - | 8 Nm +1/4 turn further (90º) |
| 15 - | Variable timing control |
| q | removing and installing → Chapter |
| 16 - | 20 Nm + 1/8 turn (45º) |
| 17 - | Inlet camshaft |
| q | removing and installing → Chapter |
| q | Check radial play with Plastigage plastic gauge (with tappets dismounted) |
| l | Wear limit: 0.1 mm |
| q | Max axial clearance. 0.17 mm |
| q | out-of-true: max. 0.035 mm |
| 18 - | Chain tensioner |
| q | Before dismounting, check using the bolt tensioner -T10092- |
| 19 - | Control chain |
| q | Check for wear. |
| q | removing and installing → Chapter |
| 20 - | 10 Nm |
| 21 - | 10 Nm |
| 22 - | Hall sender -G40- |
| 23 - | Outlet valve |
| q | Do not rework. Only lapping in is permitted. |
| q | Valve dimensions → Fig. |
| q | Checking valve guides → Chapter |
| 24 - | Inlet valve |
| q | Do not rework. Only lapping in is permitted. |
| q | Valve dimensions → Fig. |
| q | Checking valve guides → Chapter |
| 25 - | Cap |
| q | replace |
| q | To dismount when the frame is fitted, use an awl to prise off the cover |
| q | Installing: Do not use sealant, fit flush |
Note
|
|
| Dim. | Inlet valve | Outlet valve | |
| Ø a | mm | 33.75 ... 33.95 | 27.90 ... 28.10 |
| Ø b | mm | 5.98 | 5.96 |
| c | mm | 103.97 | 101.87 |
| α | ∠° | 45 | 45 |
