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Removing and installing the gearbox >
< Summary of components - reverse-shift mechanism at the gearbox
Octavia Mk1
Power transmission
5 speed Manual gearbox 02K
Gearbox mechanics,operation, construction,diff. / Repairing the gearshift mechanism
Setting the shift mechanism
Setting the shift mechanism
Setting the shift mechanism
Special tools and workshop equipment required
t
Shift lever gauge -3421-
Note
t
The following are required for correct setting of the shift mechanism:
t
Operating and transmission elements of the shift mechanism are in perfect condition.
t
Shift mechanism operates freely.
t
Gearbox, clutch and clutch control must be in perfect condition.
l
Gearbox in Neutral.
–
Remove gearshift knob with collar
→ Chapter
.
–
Loosen warm-type clamp
-arrow-
. The shift rod/selector lever should move freely.
–
Remove the bushing
-3-
from the shift lever
→ Anchor
.
–
Slacken screw
-1-
and
-2-
and on the right side press downwards to the stop
-arrow-
. Tighten screw again
-1-
.
–
Position shift lever gauge -3421-, for this step move shift lever completely to the right (into the gate).
–
Press shift lever to the left into the support of the shift lever gauge -3421-.
–
After this align shift lever and selector lever free of stress.
Note
Make sure that no gear is engaged at the gearbox (neutral position).
–
Tighten nut
-arrow-
for warm-type clamp to 20 Nm and take out shift lever gauge -3421-.
–
Install bushing for shift lever
→ Chapter
.
–
Depress clutch.
–
Engage reverse gear.
–
Release screw
-1-
.
Note
Then press down the left side of the stop
-direction of arrow-
.
–
Tighten screws
-1-
and
-2-
to 25 Nm.
–
Take out reverse gear.
–
Depress clutch.
–
Shift through all gears several times. Pay particular attention to proper operation of the reverse gear lock.
If a gear catches when repeatedly engaging, proceed as follows:
–
Engage 1st gear.
–
Eliminate the play in the shift mechanism by carefully pressing the shift lever to the left.
l
The distance
-a-
must then be 2.0 mm
–
If this is not the case, carry out fine adjustment.
Fine adjustment
l
Shift lever must be positioned in Neutral in the gate of 3rd/4th gear.
–
Slacken screws
-1-
and
-2-
only so far so that the stop remains in a new position when adjusting.
–
Engage 1st gear.
–
Eliminate the play in the shift mechanism by carefully pressing the shift lever to the left.
–
Set dimension
-a-
(2.0 mm) by carefully adjusting the stop.
–
Tighten again the screws
-1-
and
-2-
in this position to 25 Nm. Thus, hold stop and shift lever in the correct position.
–
Install gearshift knob with collar
→ Chapter
.
Power transmission
5 speed Manual gearbox 02K
Gearbox mechanics,operation, construction,diff. / Repairing the gearshift mechanism
Setting the shift mechanism
Removing and installing the gearbox >
< Summary of components - reverse-shift mechanism at the gearbox