L-Series Sedan (4 Door) 2WD F4-1781cc 1.8L SOHC (MPFI) (1985)
FIGURE 6
7.
To install the new lever gear, hold screw B in the hole closest to the gear teeth before putting the gear on the flap rod. See Figure 6.
FIGURE 7
8.
Install the new lever gear and start screw B by hand. Tighten the screw with a ratcheting Phillips screwdriver.
9.
Turn the new lever gear all the way to the right side and install the lever rod. Close the clip lock on the lever holder.
10.
Locate the alignment mark on the new plate gear and using your finger feel the alignment mark on the new lever gear. Install the plate gear making
sure the alignment marks are matched. See Figure 7.
11.
Install screw A in the plate gear and install the control lever cable.
12.
Check the temperature control lever operation by moving the lever to the full hot position, then to the full cold position. If the lever does not
reach full cold or full hot, check the heater gear alignment for proper matching.
13.
Install the cable cover and the lower cover.
Modified lever and plate worm gears have been used in production since June 6, 1986 starting with the following VIN's.
4 Door
252366
Station Wagon
470962
3 Door Coupe
809197
AND ON
XT
322979