Esteem L4-1590cc 1.6L SOHC 0 MFI 16V (1995)
7. Take out needle bearing from shaft.
8. Remove R bearing cone by using puller, metal stick and press.
INSPECTION AND REASSEMBLY
1. Clean all components thoroughly, inspect them for any abnormality and replace with new ones as necessary.
2. If synchronizer parts need to be repaired, check clearance "a" between ring and gear, each chamfered tooth of gear, ring and sleeve, then determine
parts replacement.
Clearance "a":
Standard 1.0 - 1.4 mm (0.039 - 0.055 inch)
Service limit 0.5 mm (0.019 inch)
3. To ensure lubrication, air blow oil holes and make sure that they are free from any obstruction.
4. Fit high speed synchronizer sleeve to hub, insert 3 keys in it and then set springs as illustrated.
NOTE:
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No specific direction is assigned to low speed synchronizer hub or each key but it is assigned as assembly.
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Size of low speed synchronizer keys and springs are the largest compared with those of high speed and 5th speed ones.
