Esteem GLX Sedan Plus L4-1.8L (1999)
Clutch Pedal Assembly: Service and Repair
CLUTCH PEDAL
Clutch Pedal Free Height "A"
1. Check "A" for conformance to below specification.
Clutch pedal height "A"
Left hand steering vehicle: 184.3 mm (7.26 inch)
Right hand steering vehicle: 192.2 mm (7.57 inch)
2. If "A" is not within specification, adjust it by loosening clevis lock nut and turning push rod.
3. Be sure to tighten lock nut to specification after adjustment.
Clutch Pedal Distance "C"
1. Depress clutch pedal till pedal arm contacts stopper bolt and measure height "B" as shown in the figure. Then calculate "A" to "B" difference "C"
and check it for conformance to below specification.
Clutch pedal distance "C"
Left hand steering vehicle: 130.6 mm (5.14 inch)
Right hand steering vehicle: 127.4 mm (5.02 inch)
2. If "C" is not within specification, correct it by adjusting height of stopper bolt.
Clutch Pedal Free Travel "D"
1. Depress clutch pedal, stop the moment clutch resistance is felt, and measure how much pedal has moved (clutch pedal free travel) as represented
by "D" in the figure. Then check its conformance to below specification.
Clutch pedal free travel "D": 6 - 13 mm (0.24 - 0.51 inch)
2. If "D" is not within specification, check pedal arm and master cylinder and replace defective part.
Cylinder Push Rod Play "E"