Forenza L4-2.0L (2004)
Power Rack and Pinion Steering Gear Bench Testing
Power Rack and Pinion Steering Gear Bench Testing
Removal, Setup and Testing Procedure
NOTE: Pressure checks or pressure and flow checks may also be conducted using this set-up.
1. Disconnect and remove the power steering gear.
2. Place the power steering gear on a bench next to the vehicle.
3. Disconnect the pressure line at the point where the hose connects to the pipe. Extend this line in order to reach the power steering gear on the
bench.
4. Disconnect the return line from the power steering fluid reservoir. Extend this line in order to reach the power steering gear on the bench.
5. Connect the power steering pipes to the power steering gear.
6. Start the engine and allow it to idle for 10 seconds.
7. Check the power steering fluid level.
8. Start the engine and turn the rack and pinion stub shaft to a full turn in each direction. Hold the shaft against each stop for 5 seconds.
9. Inspect for possible leak points.
Installation Procedure
1. Stop the engine.
2. Disconnect the power steering pipes from the power steering gear.
3. Remove the extensions and reconnect the pressure and return lines.
4. Install and connect the power steering gear.
5. Start the engine and stay idle for 10 seconds.
6. Check the power steering fluid level.
Rack and Pinion Disassembly and Assembly
Rack and Pinion Disassembly and Assembly
Tools Required: KM-3-22610 Installer
Disassembly
1. Remove the rack and pinion steering assembly from the vehicle.
2. Remove the valve and pinion assembly from the rack and pinion steering assembly.
3. Remove the rack bearing assembly from the rack and pinion steering assembly.
4. Mark the threads on the inner tie rod to aid in repositioning the adjusting nut.