Grand Vitara 2WD V6-2.7L (2006)
Vacuum Brake Booster: Service and Repair
Brake Booster Removal and Installation
Reference: Brake Booster Components
Removal
1. Disconnect brake pipes from ABS actuator if equipped.
2. Remove master cylinder assembly.
3. Disconnect brake vacuum hose from brake booster.
4. Remove clip (2) and the disconnect clevis pin (3).
5. Remove attaching nuts (1) and then remove booster as shown in figure.
CAUTION:
Never disassemble brake booster. Disassembly will spoil its original function. If is found faulty, replace it with new one.
Installation
NOTE:
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Check length of push rod clevis (2). Refer to Booster Push Rod Clevis Adjustment.
1. Install gasket to booster and then install booster to dash panel as shown in figure. Then connect booster push rod clevis (2) to pedal arm (3) with
clevis pin inserting from left (4) and clip (5).
2. Tighten booster attaching nuts (6) to the specified torque.
Tightening torque
Booster attaching nut a: 13 Nm (1.3 kg-m, 9.5 ft. lbs.)
