Sidekick JS 2D Soft Top 2WD L4-1.6L (1997)
Remove under cover mounting bolts and under cover.
Installation
Install under cover and mounting bolt.
Tightening Torque
(a): 4 Nm (0.4 kg-m, 3.0 ft. lbs.)
MOTOR PACK
Removal
1) Remove under cover.
2) Remove motor pack mounting bolts and motor pack from Antilock Brake System (ABS) actuator.
NOTE:
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Use care when handling motor pack to ensure motor pack connector is not damaged, or accidental intrusion of brake fluid into the motor pack
does not occur. This may result in failure of the motor pack.
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Take care in handling the motor pack. If dropped or damaged during handling, the motor pack must be replaced.
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If disassembly of the ABS actuator assembly was due to a ABS hydraulic functional test (Hydraulic control test) that did not pass, the
"Automated Motor Pack Diagnosis Test (Motor Test)" should be performed at this time to isolate the motor pack or ABS actuator.
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No repair of the motor pack is authorized. Replace as an assembly.
Installation
NOTE: With the Antilock Brake System (ABS) actuator upside down, and the gears facing you, rotate each ABS actuator gear counterclockwise
until movement stops. This procedure will position the pistons very close to the top of the modulator bore, simplifying the brake bleeding procedure.
1) Install motor pack to ABS actuator, referring to above figure.
Tightening Torque
(b): 4.5 Nm (0.45 kg-m, 3.5 lb-ft. lbs.)
2) Install undercover.
ABS Hydraulic Modulator and Master Cylinder Assembly
WARNING: To avoid injury, due to the retained load on the modulator assembly. Use the TECH 1 scan or suitable equivalent to perform the
"Gear Tension Relief Sequence" before removing the brake control and motor assembly.