Vitara JLX (4Dr) 4WD L4-2.0L (2000)
Evaporator Case: Service and Repair
Removal and Installation
Evaporator (Cooling Unit)
REMOVAL
1. Disconnect negative (-) cable at battery.
2. Disable air bag system.
3. Recover refrigerant by using recovery and recycling equipment. Be sure to follow the instruction manual for the equipment.
The amount of compressor oil removed must be measured and the same amount added to the system.
G16 Engine Shown
4. For G16 and J20 engine
Disconnect suction pipe, and liquid pipe from evaporator (cooling unit).
H25 Engine Shown
For H25 engine
Disconnect compressor suction pipe, and receiver/dryer outlet pipe from evaporator (cooling unit).
NOTE: As soon as above hose and pipe are disconnected, cap opened fittings so that moisture and dust may not enter cooling unit.
5. Remove blower motor unit.
6. Disconnect thermistor wire coupler.
7. Remove evaporator with evaporator case.
INSTALLATION
1. Reverse removal sequence to install evaporator.
2. Enable air bag system.
3. Evacuate and charge the system.