vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Brake Pedal, Remove and Install - RHD Vehicles > < Special Service Tools

Brake Pedal, Remove and Install – LHD Vehicles

  Remove

Remove instrument assembly – see operation "Instrument Assembly, Remove and Install or Replace" in group "N".

Detach bracket for instrument assembly wiring harness plug and place to one side. Detach fastening bolts (1) for pedal support from steering crossmember.

Remove driver's side footwell panelling.

Remove brake lamp switch – see operation "Brake Lamp Switch, Remove and Install" in group "N".

Vehicles with diesel engine: Remove brake pedal – see operation "Brake Pedal, Remove and Install" in group "J".

Detach return spring (3) for brake pedal.

Slightly bend retention plate (2) with screwdriver and remove from pedal bolts. Withdraw pedal bolts from brake servo piston rods.

Object Number: 2397939  Size: DEFAULT

Detach fastening nuts (2) for brake servo from pedal support.

Detach fastening nuts (1) from bulkhead. Remove pedal support with brake pedal.

Tilt pedal support with brake pedal upwards and remove by turning (see Illus. G 3793) – thereby ensuring that attaching parts and wiring harness are not damaged.

Object Number: 2397940  Size: DEFAULT

  Install

Mount pedal support with brake pedal on bulkhead and hand-tighten new fastening nuts.

Attach pedal support to steering crossmember – tightening torque 20 Nm / 15 lbf. ft.

Tighten fastening nuts for pedal support and brake servo – tightening torque 20 Nm / 15 lbf. ft.

Attach pedal bolts with new retention plate. Attach return spring for brake pedal.

For vehicles with diesel engine: Install accelerator pedal – see operation "Accelerator Pedal, Remove and Install" in group "J".

Install brake lamp switch – see operation "Brake Lamp Switch, Remove and Install" in group "N".

Install lower instrument panel cover and driver's side footwell panelling.

Install instrument assembly – see operation "Instrument Assembly, Remove and Install or Replace" in group "N".


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Brake Pedal, Remove and Install - RHD Vehicles > < Special Service Tools