Workshop Manuals Factory service & repair Vauxhall
01 General Vehicle Information02 Maintenance, Body and Chassis Sheet Metal Parts, Frame03 Paint04 Body Equipment05 Heating, Ventilation, Air Conditioning (HVAC)06 Front Wheel Suspension, Wheels and Tyres07 Rear Axle and Rear Wheel Suspension08 Brakes09 Engine and Engine Aggregates10 Clutch and Transmission11 Fuel and Exhaust System12 Steering13 Electrical Equipment and Instruments14 Accessories
Vauxhall Astra G14 · Accessories
14 · Body & interior

Install under-run protection subsequently (Other Accessories)

Make
Vauxhall
Model
Astra G
Section
Other Accessories › Repair Instructions › Install under-run protection subsequently
AccessoriesInstall under-run protection subsequently

Install under-run protection subsequently

Spezialwerkzeugliste:
  • MKM-6108

  Install

Object Number: 8125451  Size: DEFAULT

1.   Prepare under-run protection
•   Mark hole (1) position with a scribe
  1. = 105 mm
  2. = 18 mm

2.   Pre-drill hole with 5 mm drill bit
3.   Complete hole with 9 mm drill bit
4.   Deburr hole edges and mark with paint
5.   Raise vehicle by full height
Object Number: 8125452  Size: DEFAULT

6.   Attach under-run protection to front axle body
Note:   Only tighten bolts hand-tight.
•   Screw in 3x bolt (arrows)
7.   Transfer borehole marking (1) to the front axle body

8.   Start drilling front axle body with 9 mm drill bit to mark it
9.   Attach under-run protection of front axle body
•   Unscrew and remove 3x bolt
•   Remove under-run protection
Object Number: 8125453  Size: DEFAULT

10.   Drill hole (1) 13.5 mm in front axle body
•   Pre-drill hole with 5 mm drill bit
•   Open up hole with 9 mm drill bit
•   Complete hole with 13.5 mm drill bit

11.   Deburr hole edges and mark with paint
Object Number: 8125454  Size: DEFAULT

12.   Fit rivet nut (arrow) to front axle body using MKM-6108

13.   Attach under-run protection to front axle body
•   Tighten 4x bolt firmly 15 Nm
14.   Lower vehicle by full height

Parts & tools for this job For Vauxhall Astra

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.