Brake, Accelerator, and Clutch Pedal Replacement (Left Hand
Drive)
Removal Procedure
|
Note: Do NOT
disconnect engine coolant hoses.
|
3. |
Remove the radiator surge tank
clip (2). |
4. |
Remove the radiator surge tank
(1). |
|
Position the radiator surge tank (1) aside. |
5. |
Remove the BPMV bracket bolts
(1). |
6. |
Remove the brake booster bolts
(1). |
|
Note:
• |
Do NOT open
hydraulic brake system. |
• |
Second mechanic
required. |
|
7. |
Pull the brake booster and the
BPMV assembly forward in order to get access to the brake pedal
bracket nuts (1). |
8. |
Remove the brake pedal bracket
nuts (1). |
14. |
Disconnect the brake pedal
pushrod (1) from the brake pedal with brake pedal applied a
bit. |
15. |
Replace click fit connector
(1) between booster pushrod and brake pedal with new part.
|
16. |
Remove the clutch master
cylinder nuts (2) from the pedal bracket, if equipped. |
17. |
Disconnect clutch master
cylinder push rod (1) from the clutch pedal, if equipped.
|
18. |
Remove the brake pedal bracket
bolt (1) from the tie bar. |
19. |
Separate wiring harness from
pedal bracket. |
20. |
Disconnect electrical
connectors. |
21. |
Carefully bend the fuse box
bracket (1) to the side to allow space for pedal assembly
removal.. |
22. |
Remove brake and accelerator
and clutch pedal assembly from vehicle. |
23. |
Transfer component parts as
needed. |
Installation Procedure
1. |
Install the brake and
accelerator and clutch pedal assembly to the vehicle. |
2. |
Carefully bend the fuse box
bracket (1) back in position |
3. |
Install wiring harness to
brake pedal bracket. |
4. |
Connect electrical
connectors. |
5. |
Install brake pedal bracket
bolts and tighten to 20N·m (15 lb ft)
. |
6. |
Connect clutch master cylinder
push rod (1) to the clutch pedal, if equipped. |
7. |
Install the clutch master
cylinder nuts (2) to the pedal bracket, if equipped and tighten to
18 N·m (13 lb ft) . |
8. |
Connect the brake pedal
pushrod (1) to the brake pedal. |
|
Note:
• |
Do NOT open
hydraulic brake system. |
• |
Second mechanic
required. |
|
14. |
Pull the brake booster and the
BPMV assembly forward in order to gain access to the brake pedal
bracket nuts (1). |
15. |
Install the pedal bracket nuts
(1) and tighten to 20 N·m (15 lb ft)
. |
16. |
Install the brake booster
bolts (1) and tighten to 19 N·m (14 lb ft)
. |
17. |
Install the BPMV bracket bolts
(1) and tighten to 20 N·m (15 lb ft)
. |
|
Note: Do NOT
disconnect engine coolant hoses.
|
18. |
Install the radiator surge
tank (1). |
19. |
Install the radiator surge
tank clip (2). |
|