Master Cylinder Replacement (Left Hand Drive)
Removal Procedure
Warning: Refer to
Brake Fluid Irritant Warning .
Caution: Refer to
Brake Fluid Effects on Paint and Electrical
Components Caution .
|
Note: DO NOT
disconnect engine coolant hoses.
|
| 1. |
Remove the radiator surge tank
clip (2). |
| 2. |
Remove the radiator surge tank
(1) and put aside - without draining. |
| 3. |
Disconnect the brake fluid
level indicator switch electrical connector and separate from brake
fluid reservoir. |
| 4. |
Disconnect the master cylinder
secondary brake pipe fitting (1). |
| |
Cap the brake pipe fitting and plug the master cylinder outlet
port to prevent brake fluid loss and contamination. |
| 5. |
Disconnect the master cylinder
primary brake pipe fitting (1). |
| |
Cap the brake pipe fitting and plug the master cylinder outlet
port to prevent brake fluid loss and contamination. |
| 6. |
Remove and DISCARD master
cylinder nuts (1). |
| 7. |
Remove master cylinder with
brake fluid reservoir. |
| 8. |
Inspect the master cylinder to
vacuum brake booster seal for damage and replace, if
necessary. |
Installation Procedure
| 2. |
Ensure the master cylinder to
vacuum brake booster seal is properly seated on the master cylinder
barrel. |
| 4. |
Install the master
cylinder. |
| 5. |
Install NEW master cylinder
nuts (1) and tighten to 50 N·m (37 lb ft)
. |
| 6. |
Install the brake fluid level
indicator switch harness to the brake fluid reservoir and connect
the electrical connector. |
| 7. |
Connect the master cylinder
primary brake pipe fitting (1) and tighten to 18 N·m
(13 lb ft) . |
| 8. |
Connect the master cylinder
secondary brake pipe fitting (1) and tighten to 18
N·m (13 lb ft) . |
| 9. |
Reposition and install the
radiator surge tank (1). |
| 10. |
Install the radiator surge
tank clip (2). |
|
