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Engine > Engine control and fuel system - 1.3L Diesel > Repair Instructions > Fuel Injection Pump Replacement

Fuel Injection Pump Replacement

Special Tools

EN-6015   Closure Plugs

For equivalent regional tools, refer to Special Tools .

Removal Procedure

1. Open the hood.
2. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
3. Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
4. Remove the charge air cooler outlet air hose. Refer to Charge Air Cooler Outlet Air Hose Replacement .
5. Remove the fuel injection fuel feed pipe. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Rail to Fuel Injector .

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7. Disconnect the fuel feed pipe (2) from the fuel injection fuel pump connector (3). Refer to Plastic Collar Quick Connect Fitting Service .
8. Close all connections with EN-6015   plugs .
9. Disconnect the wiring harness plug from the fuel injection pump.

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10. Remove the 3 fuel injection pump bolts (3).

Note:  Do not tilt the fuel injection pump actuator (1) at timing gear groove (4).
11. Remove the fuel injection pump (2)
12. Remove and DISCARD the fuel injection pump seal.

Installation Procedure


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1. Install a NEW fuel injection pump seal.

Note:  Do not tilt the fuel injection pump actuator (1) at timing gear groove (4).
2. Install the fuel injection pump (2)

Caution: Refer to Fastener Caution

3. Install the 3 fuel injection pump bolts (3) and tighten to 15 N·m (11 lb ft) .
4. Connect the wiring harness plug to the fuel injection pump.

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5. Connect the fuel feed pipe (2) to the fuel injection fuel pump connector (3). Refer to Plastic Collar Quick Connect Fitting Service .
7. Install the fuel Injection fuel feed pipe. Refer to Fuel Injection Fuel Feed Pipe Replacement - Fuel Rail to Fuel Injector .
8. Install the charge air cooler outlet air hose. Refer to Charge Air Cooler Outlet Air Hose Replacement .
9. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
10. Install the engine sight shield. Refer to Engine Sight Shield Replacement .
11. Close the hood.

Engine > Engine control and fuel system - 1.3L Diesel > Repair Instructions > Fuel Injection Pump Replacement

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