vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

ABOUT US
Repair Instructions - Off Vehicle > < Oil Pan Replacement - 1.4L LUH and LUJ

Astra J

Camshaft Cover Replacement (1.4L LUH and LUJ)

Removal Procedure

1. Open the hood.
2. Remove ignition coil. Refer to Ignition Coil Replacement .
3. Remove the positive crankcase ventilation pipe from camshaft cover. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .

           2191350


4. Remove engine control module wiring harness (1) from camshaft cover.
  •  Disconnect intake camshaft position sensor wiring harness plug (7).
  •  Disconnect intake camshaft position actuator solenoid valve wiring harness plug (6).
  •  Disconnect exhaust camshaft position sensor wiring harness plug (4).
  •  Disconnect exhaust camshaft position actuator solenoid valve wiring harness plug (5).
  •  Disconnect engine coolant temperature sensor wiring harness plug (3).
  •  Disconnect engine oil pressure indicator switch wiring harness plug (2).
  •  Unclip engine control module wiring harness plug from camshaft cover and lay aside.

           2190647


5. Remove the oil level indicator (1).

           2190620


6. Remove the 15 camshaft cover bolts (1).
7. Remove the camshaft cover (2) and the camshaft cover gasket (3).

Installation Procedure

1. Clean the sealing surfaces.

           2190649



Note:  The thickness of the sealing bead should be 2 mm (0.0787 in) .
2. Apply sealing compound to areas (1) and (2). Refer to Adhesives, Fluids, Lubricants, and Sealers .

           2190620



Note:  The installation procedure should not take longer than 10 minutes.
3. Install the camshaft cover (2) and a NEW gasket (3).
4. Install the 15 camshaft cover bolts (1).

Caution: Refer to Fastener Caution .

           2190648


5. Tighten the 15 camshaft cover bolts in a sequence as shown to 8 N·m (71 lb in) .

           2191350


6. Install engine control module wiring harness (1) to camshaft cover.
  •  Clip engine control module wiring harness plug to camshaft cover.
  •  Connect intake camshaft position sensor wiring harness plug (7).
  •  Connect intake camshaft position actuator solenoid valve wiring harness plug (6).
  •  Connect exhaust camshaft position sensor wiring harness plug (4).
  •  Connect exhaust camshaft position actuator solenoid valve wiring harness plug (5).
  •  Connect engine coolant temperature sensor wiring harness plug (3).
  •  Connect engine oil pressure indicator switch wiring harness plug (2).
7. Install ignition coil. Refer to Ignition Coil Replacement .
8. Install the positive crankcase ventilation pipe to camshaft cover. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement .
9. Check and correct engine oil level.
10. Close the hood.

Repair Instructions - Off Vehicle > < Oil Pan Replacement - 1.4L LUH and LUJ