Delphi Connectors (Weather Pack)
Special Tools
| • |
EL-38125-580
Terminal Release Tool Kit |
| • |
J-38125-10A
Terminal Release Tool |
For equivalent regional tools, refer to
Special Tools .
Terminal Removal Procedure
The following is the proper procedure for the repair of Weather
Pack® Connectors.
| 1. |
Separate the connector halves
(1). |
| 2. |
Open the secondary lock. A
secondary lock aids in terminal retention and is usually molded to
the connector (1). |
| 3. |
Grasp the wire and push the
terminal to the forward most position. Hold the wire in this
position. |
| 4. |
Insert the Weather Pack®
terminal removal tool J-38125-10A into the front (mating end) of
the connector cavity until it rests on the cavity shoulder
(1). |
| 5. |
Gently pull on the wire to
remove the terminal through the back of the connector (2).
|
|
Note: Never use force
to remove a terminal from a connector.
|
| 7. |
Reform the lock tang (2) and
reset terminal in connector body. |
| 8. |
Close secondary locks and join
connector halves. |
| 9. |
Verify that circuit is
complete and working satisfactorily. |
| 10. |
Perform system check.
|
| 12. |
Insert the repaired terminal
back into the cavity. Repeat the diagnostic procedure to verify the
repair and reconnect the connector bodies. |
|
