vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Tyco/AMP Connectors - 102-Way Inline > < Tyco/AMP Connectors - Door Module

Tyco/AMP Connectors (Seat)

Special Tools

•  EL-38125-580  Terminal Release Tool Kit
•  J-38125-11A  Terminal Release Tool
•  J-38125-212  Terminal Release Tool
•  J-38125-556  Terminal Release Tool
•  J-38125-560  Terminal Release Tool

For equivalent regional tools, refer to Special Tools .

Terminal Removal Procedure


           2146421



1. Grasp the locking slide lever and pull outward from the end of the connector.

           2146422



2. As the slide lever is pulled out the mating connector is lifted from the seated position.

           2146424




Note:  Terminal position assurance (TPA) is keyed and can only be inserted in one direction.
3. Using terminal release tool J-38125-11A or equivalent, push the TPA tabs into the connector body.

           2146425



4. Pull the TPA from the connector body.

           2146426



5. Using terminal release tool J-38125-11A or equivalent, release the connector wire dress cover locking tab.

           2146427



6. With the lock tab released, lift the connector wire dress cover from the connector body.

           2146428



7. Using terminal release tool J-38125-212, press the prongs into the holes each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.

           2146429



8. Using terminal release tool J-38125-560, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.

           2146430



9. Using terminal release tool J-38125-556, press the prongs into the holes on each side of the terminal to be removed to release the lock tabs and pull the terminal out of the connector body.
10. Repair the terminal by following the Repairing Connector Terminals procedure.
11. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.

Tyco/AMP Connectors - 102-Way Inline > < Tyco/AMP Connectors - Door Module