Astra J
Front Differential Assembly AssembleTable 1: Front Differential Ring Gear InstallationTable 2: Front Differential Bearing Installation Table 3: Front Differential Bearing Installation - Differential Housing Table 4: Front Wheel Drive Shaft Seal Ring Installation - Differential Housing Table 5: Front Differential Bearing Installation - Adjuster Cup Table 6: Front Wheel Drive Shaft Seal Ring Installation - Adjuster Cup Front Differential Ring Gear Installation
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Front Differential Ring Gear Installation
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Callout |
Component Name |
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1 |
Front Differential Ring Gear |
2 |
Front Differential Ring Gear Bolt (Qty: 8) Caution: Refer to Fastener Caution . Caution: Refer to Torque-to-Yield Fastener Caution . ProcedureInstall NEW bolts. Do NOT reuse old bolts.Note: Clamp the front differential ring gear into a bench vise using braces. Tighten 70 N·m + 20° + 30° (52 lb ft + 20° + 30°) Special ToolsEN-45059 Angle Meter |
Front Differential Bearing Installation
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Front Differential Bearing Installation
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Callout |
Component Name |
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Front Differential Assembly Bearing (Qty: 2) Special Tools
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| • | DT-736 Clutch Arbor |
| • | DT-453 Pusher |
For equivalent regional tools, refer to Special Tools .
Front Differential Bearing Installation - Differential
Housing
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Front Wheel Drive Shaft Seal Ring Installation - Differential
Housing
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Front Wheel Drive Shaft Seal Ring Installation - Differential
Housing
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Callout |
Component Name |
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Front Wheel Drive Shaft Seal Ring ProcedureSupport the front differential housing with CH-500-2 installer and install the front wheel drive shaft seal ring by using the DT-446 install drift .Special Tools
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| • | CH-500-2 Remover / Installer |
| • | DT-446 Installer Drift |
Front Differential Bearing Installation - Adjuster Cup
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Front Differential Bearing Installation - Adjuster Cup
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Callout |
Component Name |
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Front Differential Bearing ProcedurePosition the front differential bearing adjuster cup on the press and install the front differential bearing by using the DT-451-2 installer and DT-304 remover .Special Tools
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| • | DT-451 Remover / Installer |
| • | DT-304 Remover |
Front Wheel Drive Shaft Seal Ring Installation - Adjuster
Cup
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Front Wheel Drive Shaft Seal Ring Installation - Adjuster
Cup
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Callout |
Component Name |
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Front Wheel Drive Shaft Seal Ring ProcedureSupport the front differential bearing adjuster cup with CH-466-2 installer and install the front wheel drive shaft seal ring by using the DT-446 installer drift .Special Tools
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| • | CH-466-A Remover / Installer |
| • | DT-446 Installer Drift |
