Astra J
Main Shaft DisassembleTable 1: 1st Gear RemovalTable 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal Table 5: 2nd Gear Bearing Removal Table 6: 3rd Gear Removal Table 7: 3rd and 4th Gear Synchronizer Hub Retaining Ring Removal Table 8: 3rd and 4th Gear Thrust Washer Removal Table 9: 3rd and 4th Gear Synchronizer Hub and 4th Gear Removal Table 10: 4th Gear Bearing Removal 1st Gear Removal
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1st Gear Blocking Rings Removal
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1st Gear Blocking Rings Removal
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Callout |
Component Name |
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1 |
1st Gear Bearing |
2 |
1st Gear Inner Blocking Ring |
3 |
1st Gear Intermediate Blocking Ring |
4 |
1st Gear Outer Blocking Ring |
1st and 2nd Gear Synchronizer Hub Retaining Ring Removal
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1st and 2nd Gear Synchronizer Hub Retaining Ring Removal
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Callout |
Component Name |
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1 |
1st and 2nd Gear Synchronizer Hub Retaining Ring Special ToolsGE-8059 Snap Ring Pliers |
1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal
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1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal
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Callout |
Component Name |
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Preliminary ProcedureA hydraulic press is required to complete procedure. Prepare hydraulic press for procedure. |
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1 |
2nd Gear Special Tools
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| • | DT-307-B Remover Plate |
| • | DT-736 Clutch Arbor |
2nd Gear Bearing Removal
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2nd Gear Bearing Removal
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Callout |
Component Name |
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1 |
1st and 2nd Gear Synchronizer Hub Retaining Ring |
2 |
2nd and 3rd Gear Thrust Washer |
3 |
2nd Gear Bearing |
3rd Gear Removal
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3rd Gear Removal
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Callout |
Component Name |
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1 |
3rd Gear |
2 |
3rd Gear Bearing |
3rd and 4th Gear Synchronizer Hub Retaining Ring Removal
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3rd and 4th Gear Synchronizer Hub Retaining Ring Removal
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Callout |
Component Name |
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1 |
3rd and 4th Gear Synchronizer Hub Retaining Special ToolsGE-8059 Snap Ring Pliers |
3rd and 4th Gear Thrust Washer Removal
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3rd and 4th Gear Thrust Washer Removal
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Callout |
Component Name |
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1 |
3rd and 4th Gear Synchronizer Hub Retaining Ring Special ToolsGE-8059 Snap Ring Pliers |
3rd and 4th Gear Synchronizer Hub and 4th Gear Removal
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3rd and 4th Gear Synchronizer Hub and 4th Gear Removal
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Callout |
Component Name |
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Preliminary ProcedureA hydraulic press is required to complete procedure. Prepare hydraulic press for procedure. |
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1 |
3rd and 4th Gear Synchronizer Hub Special Tools
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| • | DT-307-B Remover Plate |
| • | DT-736 Clutch Arbor |
2
4th Gear
4th Gear Bearing Removal
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4th Gear Bearing Removal
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Callout |
Component Name |
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1 |
4th Gear Bearing |
