Transmission Overhaul
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Engine type up to MY '87
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13, 13 N
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13 S
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16 N
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16 S,
16 SH
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16 D,
16 DA*
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18 E
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C 18 NE
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Direct clutch
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Lining plates qty.
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3
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4
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Steel plates qty.
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3
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4
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Backing plate qty.
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1
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Transmission housing valve ball
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Number qty.
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6
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Size
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¼" = 6,35 mm
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Brake band servo
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Piston identification
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3
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1
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3
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3 21)
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3
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Cover identification
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without, various
Parts Nos.
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Piston spring
Identification (colour)
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light blue (lilac)
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Adjustment-brake band
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Check using KM-J-28535 and torque wrench (commercially
available) with a torque of 11.2 Nm (1.1 kpm). Adjustment is correct when
white stripe is visible in the window of the tool.
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( ) = as of MY '84
1) = as
of MY '85
* = as of MY '86
Transmission Overhaul
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Engine type
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all
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Brake band actuation pin
Identification (grooves)
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no groove = long, 1
groove = medium, 2 grooves = short
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Axial play - input shaft
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0,10 - 0,84 mm
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Snap ring for axial play - input shaft
Identification / colour
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white Thickness in mm: 1,83
to 1,93
blue 2,03
to 2,13
red 2,23
to 2,33
yellow 2,43
to 2,53
green 2,63
to 2,73
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Axial play between reaction sun gear and input drum
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-0.13 to +0.33 mm,
as shown on dial gauge from nil onwards.
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Reaction sun gear
selector snap ring
Identification / colour
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rosa Thickness in mm: 2,27
to 2,37
brown 2,44
to 2,54
light blue 2,61
to 2,71
white 2,78
to 2,88
yellow 2,95
to 3,05
light green 3,21
to 3,22
orange 3,29
to 3,39
no colour 3,46
to 3,56
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Transmission Overhaul
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Engine type
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all
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Axial play between clutch
housing for reverse gear and
sprang race assembly
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0,08 - 1,17 mm
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Thrust washer
Identification / digit
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1 Thickness in mm: 1,00
to 1,10
2 1,42
to 1,52
3 1,84
to 1,94
4 2,26
to 2,36
5 2,68
to 2,78
6 3,10
to 3,20
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Axial play between differential
and main case
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0,12 to 0,82 mm
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Thrust washer
Identification / digit (colour)
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0 (orange) Thickness in mm: 1,40 to
1,50
1 (white) 1,50
to 1,60
2 (blue) 1,60
to 1,70
3 (pink) 1,70
to 1,80
4 (brown) 1,80
to 1,90
5 (green) 1,90
to 2,00
6 (black) 2,00
to 2,10
7 (purple) 2,10
to 2,20
8 (purple/white) 2,20
to 2,30
9 (purple/blue) 2,30
to 2,40
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Installation dimension of cap
spring pin for thermo-element
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Install using Gauge
KM-J-29023, height = 5.4 mm
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Installation dimension of centre
spring pin for thermo-element
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Install using Gauge
KM-J-29023, height = 6.0 mm
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Transmission Overhaul
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Engine type
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all
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Planetary
carrier axial play
Input planetary gear carrier
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0,24 to 0,69 mm
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Reaction planetary gear train
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0,24 to 0,69 mm
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Axle drive
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0,24 to 0,63 mm
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