Manual Transmission From/To Engine, Detach and
Attach (Z 17 DTH, With Air Conditioning, LHD)
Remove
1. |
Detach engine cooling module
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Place collecting basin underneath.
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Disconnect upper radiator hose (2)
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Detach 2x charge air hoses (1 and 3)
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Disconnect compressor wiring harness plug
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Disconnect refrigerant line
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Disconnect lower radiator hose (4)
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2. |
Disconnect lower radiator hose
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4. |
Detach alternator
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Disconnect wiring harness plug (1)
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Detach wiring harness (2)
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Detach 2x vacuum line (3)
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Remove oil feed line (4)
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5. |
Detach heat shield, pre-catalytic converter
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6. |
Detach pre-catalytic converter (1)
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Unscrew and remove 5x bolts (2)
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7. |
Attach KM-412-11-1 (1)
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8. |
Remove sheet metal holder
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Unclip atmospheric pressure sensor
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Disconnect 2x wiring harness plug
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10. |
Detach left axle shaft
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With KM-313 (2) in combination with
KM-902 (1)
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11. |
Detach right axle shaft
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Detach intermediate shaft
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12. |
Rope drive unit
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To engine transport shackles
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13. |
Remove rear engine damping block
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14. |
Remove front engine damping block
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Undo bolted connection (arrow)
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16. |
Attach drive unit to KM-412
Note: Second person
required
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Remove ropes from drive unit
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17. |
Attach transmission to cable
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18. |
Remove transmission
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Unscrew 3 bolts
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Transmission - engine oil pan
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Unscrew 6 bolts
Note: Note different
bolt lengths. Remove flywheel cover
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Transmission - cylinder block
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19. |
Detach transmission from flange
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Install
20. |
Attach transmission to flange
Note: Second person
required
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21. |
Attach transmission
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Position transmission on cylinder block
Note: Do not damage
attaching parts
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Tighten 6 bolts 60 Nm
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Transmission - cylinder block
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Tighten 3x bolts 40 Nm
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Transmission - engine oil pan
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22. |
Detach transmission from cable
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23. |
Remove drive unit
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From KM-412
Note: 2.
person required
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24. |
Position drive unit
Note: Second person
required
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Attach rear reaction member
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Attach front reaction member
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Insert bolted connection
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25. |
Attach rear engine damping block
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26. |
Attach front reaction member
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Tighten bolt at front axle body with new nut 80 Nm
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27. |
Remove ropes from drive unit
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30. |
Attach sheet metal holder
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Clip atmospheric pressure sensor in
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Connect 2 wiring harness plugs
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31. |
Attach right axle shaft
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Attach intermediate shaft
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32. |
Replace axle shaft retaining ring
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33. |
Attach left axle shaft
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34. |
Detach pre-catalytic converter
Note: Insert bracket
with pre-catalytic converter
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35. |
Attach heat shield, pre-catalytic converter
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Tighten 3 bolts 11.7 Nm
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36. |
Attach alternator
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Connect wiring harness plug
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37. |
Install ribbed V-belt
Note: Observe running
direction and installation position
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Release tension from ribbed V-belt tensioner (1)
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I Ribbed V-belt without AC
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II Ribbed V-belt with AC
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38. |
Connect lower radiator hose
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39. |
Attach engine cooling module
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Connect lower radiator hose
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Attach refrigerant line
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Connect compressor wiring harness plug
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Attach 2x charge air hose
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Connect upper radiator hose
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40. |
Check and correct transmission fluid level
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41. |
Install engine with transmission
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