vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

B Paint > < Replace radiator grille

Replace roof (glass fibre-reinforced plastic)

  Remove

1.   Remove attachments
Note:   On model L68 with curtain airbag, remove curtain airbag LUREF_1.gif
2.   Remove sliding glass roof complete LUREF_1.gif
Object Number: 10680682  Size: DEFAULT

3.   Attach front screen rubber seal in area of roof with adhesive tape at the front

Object Number: 10680683  Size: DEFAULT

4.   Remove 4x covers (1) for roof rack holder
5.   Remove 4x roof rack holder (2)
•   Unscrew 4x nuts

Object Number: 10680681  Size: DEFAULT

6.   Remove roof
Important:   To avoid paint damage, mask off adjacent painted surfaces!
•   Cut away roof all round with MKM-589-B
Note:   2nd mechanic required!

7.   Take out roof
Note:   2nd mechanic required!
•   Attach MKM-641 to roof
8.   Cut adhesive bead on roof holding flange
•   Back-cut adhesive bead to around 1 mm with a suitable tool
Object Number: 9007652  Size: DEFAULT


9.   Repair any paint damage
•   Touch up paint damage with body-coloured paint pen

  Install

10.   Insert roof
Note:   2nd mechanic required!
11.   Adjust roof to fit
•   Adapt roof to fit and mark installation position
12.   Take out roof
Note:   2nd mechanic required!
13.   Apply adhesive bead
•   Transfer adhesive to flange all round using the enclosed triangular spatula
Object Number: 9007608  Size: DEFAULT


14.   Insert roof
Note:   2nd mechanic required!
Note:   Note installation markings!
15.   Attach roof
•   Attach roof with suitable tool
16.   Note standing time
Note:   At least 24 h at room temperature!
17.   Remove roof fixing
Object Number: 10680785  Size: DEFAULT

18.   Attach seal to sliding glass roof

19.   Install sliding glass roof complete LUREF_1.gif
20.   Fit attachments
Note:   On model L68 with curtain airbag, install curtain airbag LUREF_1.gif

B Paint > < Replace radiator grille