vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace A-pillar > < Sill panelling front, replace (Model L 08)

Sill panelling front, replace (Model L 68)

Important:   Note specification for welded, brazed and riveted joints LUREF_1.gif and body repair with structural adhesive !

Note:   If the sill panelling in the area of the A-pillar is damaged, see front cut line

  Remove

1.   Remove attaching parts
Object Number: 10679467  Size: DEFAULT

2.   Detach and drill away sill panelling

  Install

Object Number: 10680795  Size: DEFAULT

3.   Cut new part to size within the component supplied
Note:   For vehicles without extra door seal, remove the corresponding welded bolt on the new side panel.
•   Make 4x slot 5x18 mm (arrows)

4.   Fit and remove sill panelling


5.   Apply corrosion protection adhesive system 93 160 535/15 05 000 to front sill panelling

6.   Adjust front sill panelling to fit


7.   Weld in front sill panelling and MIG-braze
Note:   SPP, Special Parameter Program. The number of points is given in the literature from the welder manufacturer.

8.   Grind MIG-brazed seams to match contour
9.   Seal body, weld and brazing seams
Note:   Observe corrosion protection measures for seam seals. LUREF_1.gif
10.   Apply underseal.
Note:   Observe corrosion protection measures for PVC protection LUREF_1.gif
11.   Seal cavity
Note:   Observe protective wax corrosion protection measures. LUREF_1.gif
12.   Fit attaching parts

Replace A-pillar > < Sill panelling front, replace (Model L 08)