vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Sill panelling front, replace (Model L 68) > < Replace A-pillar

Sill panelling front, replace (Model L 08)

Important:   Note specification for welded, brazed and riveted joints LUREF_1.gif and body repair with structural adhesive !

Note:   If the sill panelling in the area of the A-pillar is damaged, see front cut line

  Remove

1.   Remove attaching parts
Object Number: 10679464  Size: DEFAULT

2.   Detach and drill away sill panelling

  Install

Object Number: 10679465  Size: DEFAULT

3.   Cut new parts to size within the A-pillar and side panel supplied
Note:   For vehicles without extra door seal, remove the corresponding welded bolt on the new side panel.

4.   Prepare new parts
5.   Adjust both parts of sill panelling
6.   Remove both parts of sill panelling


7.   Apply adhesive from corrosion protection adhesive system 93 160 535/15 05 000 to sill panelling
Note:   Leave 40 mm around the MIG brazed seams free of adhesive.

8.   Adjust sill panelling to fit


9.   MIG-braze sill panelling



10.   Weld in sill panelling
Note:   SPP, Special Parameter Program. The precise number of points is given in the literature from the welder manufacturer.

11.   Grind MIG brazed seams
12.   Seal body, weld and brazing seams
Note:   Observe corrosion protection measures for seam seals. LUREF_1.gif
13.   Apply underseal.
Note:   Observe corrosion protection measures for PVC protection LUREF_1.gif
14.   Seal cavity
Note:   Observe protective wax corrosion protection measures. LUREF_1.gif
15.   Fit attaching parts

Sill panelling front, replace (Model L 68) > < Replace A-pillar