vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Poor Operation, Incorrect Operation > < AC Compressor - Noise

Field Remedy: 2532

Subject: Gear wheel air distribution - Insufficient fit
Models: Engines: Option:
Corsa-D 2007... All Air Conditioning (AC)
Complaint: Click noises when adjusting air distribution.
Cause: Insufficient fit of gear wheel.
Production: Modified gear wheel has been introduced in production.

Remedy:

In case of customer complaint replace gear wheel of manual
air distribution.

Working Procedure:

 1. Place rotary switch.
    - Switch air distribution to position “Leg room”

 2. Remove air duct front leg room – left side.
    - Remove clip
    - Remove left leg room distributor

 3. Mark gear wheel (Picture I, Arrows).
    - Apply marking to gear wheels

Object Number: 10686114  Size: DEFAULT

 4. Remove middle gear wheel.
    - Unlock snap tab of gear wheel with screwdriver
    - Remove gear wheel

 5. Check position of rotary switch.
    - Rotary switch in position “Leg room”

 6. Position shaft of middle gear wheel (Picture II, 1).
    - Flattened side of shaft has to be face downwards

Object Number: 10686077  Size: DEFAULT

 
 7. Install NEW gear wheel (Picture III, right side).
    - Use gear with label “DENSO”
    - Install and engage gear wheel
    - Pay attention to installation position (see Markings picture I)

Object Number: 10686115  Size: DEFAULT

 8. Functional check of air distribution.

 9. Install air duct front leg room – left side.
    - Install left leg room distributor
    - Install clip

Spare-Parts:                             Part-No.:      Catalogue-No.:

Gear Wheel                               13334220       90 18 000

Labour Times:                                  TC:      Hours:

U3 253 20      Replace gear wheel air          90       0,3
               distribution housing       

The costs for this repair will be covered during the normal warranty.
The regular warranty procedure will apply.

FunctionalGroup: D - Heating/Ventilation/Air conditioning
Complaint Group: 08 - Hard to operate,13 - No/Poor Function
Trouble Code: None

Poor Operation, Incorrect Operation > < AC Compressor - Noise