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Rear axle, remove and install (drum brake)
 Remove
| 1. |
Detach gaiter (arrow) on handbrake lever
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Unclip gaiter
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Push gaiter over handbrake lever
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| 2. |
Release handbrake
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Remove protective cap (2)
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Loosen nut (1) from handbrake cable
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| 3. |
Remove rear wheels.
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Unscrew 4x wheel bolts
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Mark position relative to wheel hub.
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Important: Remove sensors
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| 5. |
Remove wheel speed sensor both sides
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Unclip 4x cable set (1) from brake line
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| 6. |
Release heat shield left (arrows)
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Carefully bend heat shield aside (arrows)
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| 7. |
Detach handbrake cable (1), (3) rear
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Remove handbrake cable (1), (3) rear from connector (5)
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Unclip handbrake cable rear 4x from guide (4), (6)
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| 8. |
Remove 2x brake lines rear
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Unscrew 2x union nut (2) on rear brake pressure hose
Note: Catch escaping
brake fluid
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| 9. |
Place hydraulic jack KM-904 A and
CH-48374 (3) below rear axle and
align
Note: Check for correct
position and attachments! See magnifying glass in diagram.
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Raise hydraulic jack until rear axle lies against CH-48374 (3) (magnifying glass)
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| 10. |
Detach 2x dampers lower
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Unscrew 2x bolt (2), (4)
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| 11. |
Remove 2x coil springs (1)
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Lower hydraulic jack until coil springs can be removed
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Remove 2x coil springs (1)
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| 12. |
Detach rear axle from vehicle underbody on both sides
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Unscrew 6x bolts (1), (2), (3) from rear axle holder
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| 13. |
Withdraw rear axle
Note: Check for
attachments
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| 15. |
Positioning pin (2) on left side must engage in positioning
bore (1) on longitudinal control arm
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If necessary: adjust extension arm
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Release bolts (4), (3) and move in longitudinal direction
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| 16. |
Reposition rear axle
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Extend guides (1) from CH-48374 and
secure with locking pins!
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Reposition rear axle until rear axle holder (2) lies against
vehicle underbody.
Note: Check for correct
positioning (3) of rear axle!
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| 17. |
Attach rear axle to vehicle underbody on both sides
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Tighten 6x new bolts (1), (2), (3) 90
Nm + 60° 15°
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Important: If the rear axle
holder has been detached, the rear axle must be fitted to
installation dimensions to avoid distortion of the damper bushes
during driving.
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| 18. |
Set installation dimension (I)
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Raise rear axle with hydraulic jack, KM-904 and CH-48374 until
the distance measurement I = 146.5 +/- 10 mm between the upper edge
of the damper holder on the rear axle and the back frame on the
vehicle underbody is reached.
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| 19. |
Tighten rear axle holder (if loosened)
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Tighten screw connection 90 Nm
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| 20. |
Insert 2x rear springs
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Lower hydraulic jack until rear axle is free
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Insert 2x coil springs with damper rings top and bottom
Note: Note installation
positions
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| 21. |
Attach 2x dampers lower
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| 22. |
Remove CH-48374 in conjunction with
hydraulic jack and KM-904
Note: Check for correct
position and attachments!
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| 23. |
Attach rear brake lines
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Tighten 2x union nuts on rear brake pressure hose 16 Nm
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| 24. |
Fit handbrake cable
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Clip handbrake cable rear 4x into guide
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Insert handbrake cable rear in connector
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| 25. |
Attach heat shield left
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Important: Insert sensors
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| 27. |
Attach wheel speed sensor both sides
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Clip 4x wiring harness to brake line
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| 29. |
Tighten rear wheels 110 Nm
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| 31. |
Clip in handbrake lever gaiter
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| 32. |
Bleed brake system and check for leaks 
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