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The wiring harness plugs with lead ends provided for wiring harness repair can be obtained as spare parts from the "Aftersales" division
and are delivered as a complete package (1). The standard package contains:
Wiring harness plug
The wiring harness plugs (2) available for the respective model version are listed in section 5 - Survey of Wiring Harness Plugs and Reference Lists.
Communising with TIS2000 CD 39 this information is issued with the TIS
2000 wiring diagram application.
Rubber grommet
If the cable is difficult to move when sliding on the rubber grommet (3), coat the cable with silicone oil and carefully expand rubber grommet
with commercially available three-pronged pliers.
Sealing plug for water-tight wiring harness plugs
Chambers of the wiring harness plug that are not occupied are provided with sealing plugs supplied (4).
Secondary lock
For wiring harness plugs with a secondary lock (5), the locking spring at the spring contact is only used as an installation aid. The spring contacts
are actually locked by the secondary lock.
Spring contacts with lead ends
The cables of lead ends (6) are always "white" to differentiate them from series production cables.
The length is 50 to 75 cm, which enables the position of the different crimps to be varied when repairing multiple cables on a single wiring harness
plug, thus essentially retaining the same cross-section for the entire wiring
harness.
When replacing individual spring contacts with lead ends, the corresponding spring contacts must be released with the appropriate release tool according
to section 5 "Parts and Reference Lists" and the replacement spring contacts
must be introduced into the series wiring harness plugs.
Note: The wiring harness plugs provided for repairs are used in all models, albeit with a different cable occupancy, therefore it is possible
that individual repair sets contain more cables than are needed for a specific
repair.
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