Vauxhall Workshop Service and Repair Manuals

Step D - Damage type 5, Replacement of complete wiring harness plugs

D5.1 - Detach defective wiring harness plug

Push back rubber grommet (1) and remove. Detach one cable from wiring harness. Crimp new spring contact with lead end in accordance with steps D1.1 to D1.4. Note:  New lead end must be guided through the new rubber grommet.

D5.2 - Re-attach wiring harness plug

Connect new spring contact with new plug casing (2). Number new lead end close to plug according to plug diagram. Repeat above-described steps according to number of remaining cables.

D5.3 - Assemble wiring harness plug

• Slide on new rubber grommet (3) using three-pronged pliers (4).
• For water-tight wiring harness plugs, provide unoccupied chambers with sealing plugs.
• Attach secondary lock (5).
• Insulate wiring harness according to D1.6 .
• Secure rubber grommet on wiring harness plug.