vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Brake Shoes > < Replace cover plate for rear brake disc

Replace brake anchor plate

  Remove

1.   Top up brake fluid reservoir to "MAX" marking and seal with MKM-558-10
2.   Detach brake drum
3.   Detach wheel hub (2)
•   Detach dust cap (1)
•   Unscrew nut (3)
•   Pull off wheel hub (2)
Object Number: 10679768  Size: DEFAULT


Object Number: 10679769  Size: DEFAULT

Important:   The springs may not be overstretched or over-deformed, in order guarantee perfect function
4.   Detach lower spring (4)
5.   Detach upper spring (1)
6.   Detach 2x retaining clip (6)
7.   Remove adjustment unit (2)
8.   Remove brake shoes (3), (5)
Note:   Detach parking brake cable at brake shoes (3). See step 17

9.   Detach parking brake cable (2)
Important:   Ensure that the spring (3) is not bent
•   Detach spring (3)
•   Fold up lever (1)
•   Unhitch parking brake cable (2)
Object Number: 10679770  Size: DEFAULT


10.   Detach wheel brake cylinder (1)
•   Detach brake line (2)
•   Unscrew 2x bolts (3)
Detach protective cap (4)
Object Number: 10679646  Size: DEFAULT


11.   Detach brake anchor plate
•   Clip parking brake cable (2) from brake anchor plate
•   Unscrew 2x bolts (1)
Object Number: 10679648  Size: DEFAULT


  Install

12.   Coat both sides of brake anchor plate with anti-squeal compound on the mating surfaces of the brake shoes in the area of the arrows
13.   Clean drum hub/brake drum
14.   Check wheel brake cylinder (1) for leaks, replace if necessary
Object Number: 10679645  Size: DEFAULT


15.   Attach brake anchor plate
•   Tighten 2x bolt 25 Nm
•   Clip parking brake cable to brake anchor plate
16.   Attach wheel brake cylinder
•   Tighten 2x bolt 8 Nm
•   Attach brake line 16 Nm
17.   Install brake shoes - run-out side
•   Hitch up parking brake cable
Note:   Ensure springs are seated correctly.
•   Attach retaining clip to brake shoes
18.   Install brake shoes - run-in side
•   Attach retaining clip to brake shoes
19.   Attach lower spring
20.   Insert adjusting unit
•   Turn adjustment unit
•   Insert adjusting unit
21.   Attach upper spring
22.   Set prescribed diameter (I)
•   Unscrew adjustment unit (2) on pinion (1) (arrow) until the prescribed diameter has been reached.
  • Diameter for Z 10 XEP L08, Z 12 XEP L08: 202.5 mm - 202.7 mm
  • Diameter on Z10XEP L68, Z12XEP L68, A10XEP, A12XEL, A12XER, Z13DTJ, Z13DTH, A/Z13DTE, A13DTC, A13DTR, Z14XEP, A14XEL/XER: 227.7 mm - 227.9 mm
Object Number: 10679771  Size: DEFAULT


23.   Attach wheel hub
•   Tighten new nuts 280 Nm
24.   Attach brake drum

Brake Shoes > < Replace cover plate for rear brake disc