vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Crank Drive, Cylinder Block > < Replace upper coolant pipe

Crankshaft drive, cylinder block

Cylinder Bore

1. Cylinder bore designation

Object Number: 8326315  Size: DEFAULT

Engine

 

Z 13 DTE, A 13 DTC, A 13 DTE, A 13 DTR

Cylinder bore diameter

   
 

Standard measurement

   
   

Guide figure A

mm

79.00 - 79.01

   

Guide figure B

mm

79.01 - 79.02

   

Guide figure C

mm

79.02 - 79.03

Tapering of cylinder bore

mm

< 0.001

Oval status of cylinder bore

mm

< 0.005


Piston

Engine

 

A 13 DTC

Z 13 DTE,A 13 DTE, A13DTR

Piston diameter

     
 

Standard measurement

     
   

Guide figure A

mm

69.520 - 69.530

69.546 - 69.556

   

Guide figure B

mm

69.530 - 69.540

69.556 - 69.566

   

Guide figure C

mm

69.540 - 69.550

69.566 - 69.576

 

Oversize

mm

0.40

Piston play

mm

0.10

Piston projection

mm

0.028 - 0.327

Piston Pins

     
 

Bearing

 

Floating in con-rod and piston

 

Length

mm

56.40 - 56.80

 

Diameter

mm

22.982 - 22.987

 

Play

     
   

in piston

mm

0.003 - 0.014

0.004 - 0.014

   

in the con-rod

mm

0.019 - 0.03

Piston

     
 

Diameter of piston pin eye

mm

22.990 - 22.996

22.991 - 22.996

 

Weight difference

g

+/- 8

Piston Rings

     
 

Compression ring 1

     
   

Height

mm

1.970 - 1.995

   

Vertical play

mm

0.09 - 0.13

0.11 - 0.15

   

Gap

mm

0.20 - 0.30

 

Compression ring 2

     
   

Height

mm

1.470 - 1.490

   

Vertical play

mm

0.04 - 0.08

0.05 - 0.09

   

Gap

mm

1.00 - 1.50

 

Oil scraper ring

     
   

Height

mm

1.970 - 1.990

   

Vertical play

mm

0.03 - 0.07

   

Gap

mm

0.25 - 0.50


Piston projection, cylinder head gasket

Engine

 

Z 13 DTE, A 13 DTC, A 13 DTE, A 13 DTR

Piston projection

 

Thickness of cylinder head gasket

Marking on cylinder head gasket

Dimension

     
 

0.028 - 0.127

mm

0.67 - 0.77

without hole

 

0.128 - 0.227

mm

0.77 - 0.87

one hole

 

0.228 - 0.327

mm

0.87 - 0.97

two holes


Crankshaft

Engine

 

Z 13 DTE, A 13 DTC, A 13 DTE, A 13 DTR

Axial play

mm

0.055 - 0.265

Main bearing clearance

mm

0.028 - 0.048

Diameter of main bearing journal

   
   

Class A

mm

50.994 - 51.000

   

Class B

mm

50.988 - 50.994

   

Class C

mm

50.982 - 50.988

Undersizing, main bearing journal

mm

0.127

Bearing bore diameter in cylinder block

   
   

Class A

mm

54.710 - 54.714

   

Class B

mm

54.714 - 54.718

   

Class C

mm

54.718 - 54.722

Main bearing shells

   
   

red

mm

1.836 - 1.841

   

blue

mm

1.841 - 1.846

   

Yellow

mm

1.846 - 1.851

Axial thrust washers, crankshaft

mm

2.310 - 2.360


Con-rod

Engine

 

Z 13 DTE, A 13 DTC, A 13 DTE, A 13 DTR

Con-rod bearing play

mm

0.03 - 0.062

Diameter of con-rod bearing journal

   
   

Class A

mm

42.591 - 42.600

   

Class B

mm

42.582 - 42.591

Diameter of con-rod big end bore

mm

45.734 - 45.744

Diameter of bore, con-rod eye

mm

23.006 - 23.012

Con-rod bearing shells

   
   

red

mm

1.546 - 1.552

   

blue

mm

1.550 - 1.556


Crank Drive, Cylinder Block > < Replace upper coolant pipe