vauxhall Workshop Repair Guides

Vauxhall Workshop Manuals

< PREV PAGE NEXT PAGE >

Replace exhaust gas recirculation valve

  Remove

1.   Drain coolant
•   Place collecting pan underneath.
2.   Detach bulkhead closing part LUREF_1.gif
3.   Remove throttle valve module LUREF_1.gif
4.   Detach exhaust gas recirculation pipe (3)
•   Unscrew 2x bolts (1) from flange of exhaust gas recirculation valve
•   Unscrew 3x bolts (5) from intake manifold
•   Remove gasket (4)
•   Remove seal ring (2)
Object Number: 10681673  Size: DEFAULT


5.   Detach exhaust gas recirculation valve (2)
•   Detach coolant hose from heater core
•   Unscrew 3x bolts (3)
•   Remove gasket (1)
•   Remove 2x wiring harness plug
•   Remove vacuum hose
Object Number: 10681674  Size: DEFAULT


6.   Raise vehicle by its full height
7.   Detach vacuum reservoir (1) with bracket (2)
•   Unscrew 4x bolts
•   Set aside vacuum reservoir and bracket
Object Number: 10677334  Size: DEFAULT


8.   Remove alternator
9.   Remove exhaust gas recirculation valve
Note:   The exhaust gas recirculation valve can now be taken out from below.

  Install

10.   Clean sealing surfaces.
11.   Insert exhaust gas recirculation valve in engine compartment
Note:   Secure exhaust gas recirculation valve to prevent it slipping.
12.   Install alternator
13.   Attach vacuum reservoir bracket
•   Tighten 2x bolt 20 Nm
14.   Attach vacuum reservoir to vacuum reservoir bracket
•   Tighten 2x bolt 9 Nm
15.   Lower vehicle by its full height
16.   Attach exhaust gas recirculation valve
•   Replace gasket
•   Attach coolant hose to heater core
•   Tighten 3 bolts 22 Nm
•   Push on 2x wiring harness plug
•   Attach vacuum hose
17.   Attach exhaust gas recirculation pipe
•   Replace 2x seals
•   Tighten 2x bolts on flange of exhaust gas recirculation valve 9 Nm
•   Tighten 3x bolts on intake manifold 9 Nm
18.   Install throttle valve module LUREF_1.gif
19.   Install bulkhead closing part LUREF_1.gif
20.   Fill and bleed cooling system LUREF_1.gif

J Engine and Engine Aggregates > DOHC diesel engine > Cylinder Head > Repair Instructions > Replace exhaust gas recirculation valve

< PREV PAGE NEXT PAGE >