Replace exhaust gas recirculation valve
Remove
1. |
Drain coolant
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Place collecting pan underneath.
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2. |
Detach bulkhead closing part
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3. |
Remove throttle valve module
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4. |
Detach exhaust gas recirculation pipe (3)
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Unscrew 2x bolts (1) from flange of exhaust gas recirculation
valve
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Unscrew 3x bolts (5) from intake manifold
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5. |
Detach exhaust gas recirculation valve (2)
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Detach coolant hose from heater core
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Remove 2x wiring harness plug
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6. |
Raise vehicle by its full height
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7. |
Detach vacuum reservoir (1) with bracket (2)
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Set aside vacuum reservoir and bracket
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9. |
Remove exhaust gas recirculation valve
Note: The exhaust gas
recirculation valve can now be taken out from below.
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Install
10. |
Clean sealing surfaces.
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11. |
Insert exhaust gas recirculation valve in engine
compartment
Note: Secure exhaust
gas recirculation valve to prevent it slipping.
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13. |
Attach vacuum reservoir bracket
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14. |
Attach vacuum reservoir to vacuum reservoir bracket
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15. |
Lower vehicle by its full height
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16. |
Attach exhaust gas recirculation valve
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Attach coolant hose to heater core
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Push on 2x wiring harness plug
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17. |
Attach exhaust gas recirculation pipe
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Tighten 2x bolts on flange of exhaust gas recirculation valve
9 Nm
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Tighten 3x bolts on intake manifold 9
Nm
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18. |
Install throttle valve module
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19. |
Install bulkhead closing part
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20. |
Fill and bleed cooling system
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