vauxhall Workshop Repair Guides

Vauxhall Corsa D Workshop Manuals and Repairs

Timing, Adjust > < Alternator, Remove and Install

Timing, Check

  Remove

1.   Open bonnet
2.   Disconnect battery
•   Detach earth connection from earth terminal
Slacken nut
3.   Remove engine cover
4.   Raise vehicle by its full height
5.   Remove lower engine cover and right engine splash guard
6.   Lower vehicle by its full height
7.   Disconnect wiring harness connector for engine management
•   Wiring harness connector for charge pressure sensor (2)
•   Wiring harness connector for pressure reservoir pressure sensor (1)
•   4x injector wiring harness connectors (3)
Object Number: 10677349  Size: DEFAULT


Important:   The accumulator may not be subjected to the effects of any external forces after the bracket has been removed which would lead to the high pressure pipelines being damaged.
8.   Remove pressure reservoir bracket (1) in conjunction with engine transport shackle (2)
•   Unscrew 5x bolts
Object Number: 10677350  Size: DEFAULT


9.   Remove closure bolt (arrow) from intake side of camshaft housing
Object Number: 10677352  Size: DEFAULT


10.   Clean 2x threads
•   From closure bolt
•   From camshaft housing

  Inspect

11.   Disconnect intake camshaft
Note:   Apply guidance marking on reference drift (arrow).
•   Screw in camshaft reference drift EN-46781 (1)
•   Ensure correct installation position
Note:   Reference drift fixing must be installed in a horizontal position.
Object Number: 10677353  Size: DEFAULT


12.   Lock intake camshaft
•   Turn crankshaft in direction of engine rotation until EN-46781 engages in intake camshaft
13.   Raise vehicle by its full height
14.   Lock crankshaft
•   Insert EN-46785 (1) through hole in side of transmission bell housing
•   Turn crankshaft carefully at bolt for torsional vibration damper flange until EN-46785 engages in flywheel
Note:   If it is not possible to fix in position, then valve timing must be adjusted LUREF_1.gif .
Object Number: 8125677  Size: DEFAULT


  Install

15.   Remove EN-46785
16.   Install lower engine cover and right engine splash guard
17.   Lower vehicle by its full height
18.   Unscrew camshaft reference drift EN-46781
19.   Install closure bolt in camshaft housing
Note:   Complete assembly work within 10 minutes.
•   Use bolt locking compound
Note:   Select a suitable locking compound from the spare parts catalogue.
•   Tighten bolt 15 Nm
Important:   The accumulator may not be subjected to the effects of any external forces after the bracket has been removed which would lead to the high pressure pipelines being damaged.
20.   Install accumulator bracket with engine transport shackle
•   To camshaft housing
Tighten 3x bolts 25 Nm
•   Accumulator to accumulator bracket
Tighten 2x bolt 25 Nm
21.   Connect wiring harness connector for engine management
•   4x injector wiring harness connectors
•   Wiring harness connector for pressure reservoir pressure sensor
•   Wiring harness connector for charge pressure sensor
22.   Install engine cover
23.   Connect battery
•   Attach earth connection to earth terminal
Tighten nut
24.   Program volatile memories
25.   Close bonnet

Timing, Adjust > < Alternator, Remove and Install