vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Temperature Sensor > < Replace hot film mass air flow sensor

Engine Control Unit, Remove and Install

Important:   When returning a replaced control unit to Opel, do not clear the fault memory.

Note:   The security code must be reset using TECH 2 when replacing or interchanging the engine control module (before removal)

  Remove

1.   Open bonnet
2.   Read out control unit data with TECH 2
•   Connect TECH 2 with diagnostic plug
•   Establish communication with TECH2
•   End communication with Tech 2
•   Disconnect TECH 2 from diagnostic plug
•   Remove ignition key
3.   Disconnect battery
Note:   The battery must not be disconnected until all consumers (e.g. fan) have ceased operation. Minimum wait time is 30 sec.
•   Detach ground connection from ground terminal
Undo nut
4.   Detach engine control unit wiring harness
•   Disconnect 2x wiring harness plugs (3), (4)
•   Detach earth connection
Unscrew bolt (5)
•   Unclip wiring harness (2x)
5.   Detach engine control wiring harness
•   Detach wiring harness plug (2) from engine control unit
•   Remove wiring harness plug (1) from tank vent valve
Object Number: 9008391  Size: DEFAULT


6.   Detach wiring harness (1) from engine control unit
•   Unscrew 2x bolts (2)
Object Number: 9008479  Size: DEFAULT


7.   Remove engine control unit (2)
•   Unscrew 2x bolts (1)
Object Number: 9008480  Size: DEFAULT


  Install

8.   Install engine control unit
Note:   To avoid damage to the engine control unit, follow the Installation Instructions precisely.
•   Tighten 2x bolt 8 Nm
9.   Attach wiring harness to engine control unit
•   Tighten 2x bolt 8 Nm
10.   Attach engine control unit wiring harness
•   Attach earth connection
Tighten bolt
•   Attach 2x wiring harness plug to tank vent valve
•   Connect 2x wiring harness plug
•   Clip in 2x wiring harnesses
11.   Connect battery
•   Attach ground connection to ground terminal
Tighten nut
12.   Upload control unit data with TECH 2
•   Insert ignition key
•   Connect TECH 2 with diagnostic plug
•   Establish communication with TECH2
•   Disconnect TECH 2 from diagnostic plug
13.   Program volatile memories
14.   Close bonnet

Temperature Sensor > < Replace hot film mass air flow sensor