vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

ABOUT US
Intermediate gear > < Survey - Multi-plate clutch C0 and C3 assembly (AF13-II)

Corsa D

Replace parking lock assembly (AF13-II)

  Remove

1.   Remove transmission
2.   Attach KM-910 (2) to transmission
•   Attach assembly to bracket KM-113-2 (1) and lock in horizontal position
3.   Remove converter
Object Number: 10678045 Size: DEFAULT


4.   Detach converter housing from transmission housing
•   Unscrew 17 bolts (arrows)
Object Number: 10678046 Size: DEFAULT


5.   Remove valve body
Object Number: 2399772 Size: DEFAULT

6.   Remove selector lever position switch actuation lever (2)
•   Unscrew nut (1)
7.   Bend open securing plate (4) and unscrew nut (3)
8.   Unscrew 2x bolt (5) and (6)
9.   Pull selector lever position switch (7) from selector lever shaft and transmission
10.   Remove locking spring, parking lock (8)
•   Unscrew 2x bolts

Object Number: 2399773 Size: DEFAULT

11.   Remove guide for parking lock claw
•   Remove sleeve (3) and torsion spring no. 2 (2)
– Unscrew 2x bolts (1)
12.   Remove parking lock claw (6)
•   Push out bolt (4) with torsion spring no.1 (5) with a screwdriver
13.   Remove bolt (7) for parking lock

Object Number: 2392234 Size: DEFAULT

14.   Detach actuating rod (1) for parking lock toothed section (2)
•   Tilt parking lock actuating rod backwards
15.   Remove spacer sleeve (3)
•   Cut through spacer washer at notch with hammer and appropriate chisel (4)
16.   Drive out locating pin with suitable drift (5).
17.   Remove transmission selector lever shaft (6) and toothed section
18.   Remove seal ring (7) for transmission selector lever shaft
•   lever out with suitable screwdriver

  Install

Object Number: 2399774 Size: DEFAULT

19.   Install seal ring for transmission selector lever shaft
•   Use new seal ring
•   drive in flush with a suitable socket wrench (1)
Note:   Ensure seal ring is installed in the correct position.
20.   Install transmission selector lever shaft (2) in transmission housing
•   With toothed segment (3)
•   With new spacer sleeve (4)
21.   Drive in new locating pin with suitable drift (5)
22.   Twist sleeve a little (arrow)
•   Caulk sleeve at groove of shaft
23.   Insert actuating rod for parking lock (6) into toothed section

Object Number: 2399775 Size: DEFAULT

24.   Insert bolt (1) for parking lock in transmission housing
25.   Install parking lock claw (4) in transmission housing
•   With bolt (2)
•   With torsion spring no.1 (3)
26.   Install guide for parking lock claw in transmission housing with 2 bolts (5), sleeve (7) and torsion spring no.2 (6)
•   Tighten guide for parking lock claw 10 Nm
27.   Attach parking lock locking spring (9) to transmission housing
•   Tighten 2x bolt (8) 10 Nm

28.   Install valve body
29.   Insert 3 gaskets (1) and (2)
30.   Clean sealing surfaces and apply sealing compound
Object Number: 10678047 Size: DEFAULT


31.   Attach converter housing to transmission housing
•   Insert 2x screw (1) with locking compound
•   Tighten 17 bolts (arrows) 25 Nm
Object Number: 10678048 Size: DEFAULT


32.   Place selector lever position switch onto selector lever shaft
33.   Attach nut to selector lever shaft with new retaining plate
•   Tighten nut 8 Nm
•   Secure nut with retaining plate
34.   Attach actuation lever to selector lever shaft with new nut
•   Tighten nut 16 Nm
35.   Screw in 2x bolt (1)
Note:   Do not tighten bolts yet.
36.   Install converter
37.   Detach assembly from bracket KM-113-2
•   Detach KM-910 from transmission
38.   Install transmission
39.   Adjust selector lever position switch LUREF_1.gif
40.   Tighten 2 selector lever position switch locking bolts 25 Nm
Object Number: 2399776 Size: DEFAULT


Intermediate gear > < Survey - Multi-plate clutch C0 and C3 assembly (AF13-II)