vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Synchronising rings, remove+install (F13+/F13+ MTA) > < Gear wheels, remove+install (F13+/F13+ MTA)

Synchroniser body assembly, remove+install (F13+/F13+ MTA)

Note:   Transmission remains installed.


Overview synchronisation

  Remove

1.   Remove end plate
•   Astra-G
•   Astra-H
•   Corsa-D
•   Meriva
2.   Remove main shaft
Note:   In case of damage to the gear wheels, the toothed gear block must be replaced as well.
Object Number: 10680455  Size: DEFAULT

3.   Dismantle main shaft
•   Replace affected synchroniser body assembly if necessary
Note:   Removal/installation of synchroniser body assembly 5th gear is described in procedure "End plate, dismantle and reassemble (F13+/F13+ MTA)" .
1. Synchroniser body assembly 3rd/4th gear
2. Synchroniser body assembly 1st/2nd gear


  Install

Object Number: 2414066  Size: DEFAULT

Important:   If synchroniser body assembly has been completely dismantled, the following procedure is to be followed for reassembly.
4.   Assemble synchroniser body
•   Install synchronising spring (4)
Note:   The free end lifts up from the synchroniser body (arrow).

If this is not the case, turn synchronising spring 180° and reinstall.

The bent end of the synchronising spring engages with a slider.
•   Insert synchroniser body (3) in synchroniser sleeve (2)
•   Insert sliders (1) and (5) with the open side to the synchroniser body

5.   Assemble main shaft
6.   Install main shaft
7.   Install end plate
•   Astra-G
•   Astra-H
•   Corsa-D
•   Meriva

Synchronising rings, remove+install (F13+/F13+ MTA) > < Gear wheels, remove+install (F13+/F13+ MTA)